An Insider's Look at Repairing Robots at NRTC Automation
It’s a necessity to repair your industrial robots. They work continuously for hours every day, wearing down joints and parts with constant motion. Robot manufacturers recommend scheduling maintenance to repair your robots to extend their lives and give you a full return on your investment.
If you are looking to repair your robots or manufacturing equipment, read more to learn about standard practices and NRTC Automation’s repair services.
How often do robots need to be repaired?
Robot companies have different guidelines for scheduling repair maintenance. KUKA Robotics recommends basic maintenance to be scheduled every 5,000 hours. ABB recommends maintenance first every 6,000 hours and then FANUC suggests scheduling maintenance at 3,850 hours of use or one calendar year, whichever comes first.
Of course, sometimes repairs are required spontaneously if something is broken or faulty. In that case, you can replace a part before the scheduled maintenance.
What is NRTC Automation’s repair process?
NRTC Automation uses a three-tier service to repair industrial robots and manufacturing equipment. From basic testing and cleaning to a full repair to factory conditions, NRTC Automation offers repair to fit your budget.
Our industrial robot refurbishing is split into Bronze Tier, Silver Tier, and Gold Tier. Each tier offers a different level of repair, so depending on the age and needs of your robot, you might need a light Bronze Tier repair, a more in-depth testing and cleaning in our Silver Tier, or a complete repair and reconditioning with our Gold Tier service.
A look into our repair service:
Each tier is built off the previous service. The initial repairs and inspections are made in the Bronze Tier, which is followed by a deep clean and comprehensive testing in the Silver Tier. Finally, the Gold Tier service contains both the previous tiers along with a complete restoration of parts and a new paint job.
BRONZE TIER: EVALUATION
Our Bronze Tier service is the first level of repair. We will evaluate your equipment for any faulty parts or programming. We will also clean it to remove any buildup of grease and residue.
SILVER TIER: STANDARD REFURBISHMENT
Our Silver Tier includes everything in the Bronze Tier as well as a deep-clean of the internal components. We use an ice blaster to remove grease and residue from the transformer and inside the cabinet of the robot.
After the cleaning is complete, we perform more in-depth tests at all speeds and velocities. After 50-cycles, we determine if the robot is operating properly and test the temperature range of the servo motor.
GOLD TIER: COMPLETE REFURBISHING
The last tier includes both the Bronze Tier and Silver Tier services. Our Gold Tier repair service will bring your industrial robot back to factory conditions. We will strip all the parts and restore them after cleaning and testing. Once the robot is restored, we finish off the repair with a brand-new paint job.
Consult your product guide for your next routine repair.
Check your product guide to determine the best maintenance schedule for your KUKA, ABB, or FANUC robot. Scheduling repairs will save you time and money down the road by extending the life of your robot and sustaining your manufacturing line productivity.
REPAIR YOUR ROBOTS WITH INDUSTRY LEADERS.
NRTC Automation offers a comprehensive repair service for industrial robots and manufacturing equipment. With our three-tier service, you can get the repairs your robots need for a price you can afford. Contact us today to get a quote to repair your robots and return your production line to full capacity.