The Future of Automation in Manufacturing: Trends and Predictions

Automation has been revolutionizing the manufacturing industry for decades, increasing productivity, reducing costs, and improving overall efficiency. As we move forward into the future, automation technology continues to evolve and bring about new possibilities. In this article, we will explore the latest advancements in automation technology and discuss how they are shaping the future of manufacturing.

Trends in Automation Technology:

Robotics and Cobots:

Robots have long been a staple in manufacturing, but recent advancements have made them more versatile and collaborative. Collaborative robots, or cobots, are designed to work alongside human workers, enhancing productivity and safety on the factory floor. With advanced sensors and machine learning capabilities, cobots can perform intricate tasks and adapt to changing conditions with ease.

Artificial Intelligence and Machine Learning:

The integration of artificial intelligence (AI) and machine learning (ML) has unlocked new opportunities for automation in manufacturing. AI algorithms can analyze vast amounts of data in real-time, enabling predictive maintenance, optimizing supply chain management, and enhancing quality control. ML algorithms can learn from patterns and improve efficiency over time, leading to more accurate and faster decision-making processes.

Internet of Things (IoT) and Industrial Internet of Things (IIoT):

The IoT and IIoT have revolutionized the connectivity between machines, systems, and humans in manufacturing. By integrating sensors and devices into the production line, manufacturers can gather real-time data and remotely monitor and control operations. This connectivity facilitates proactive maintenance, reduces downtime, and enables data-driven decision-making.

Additive Manufacturing:

Additive manufacturing, or 3D printing, is transforming the production process. This technology allows manufacturers to create complex parts and prototypes with greater speed and precision. It reduces waste, eliminates the need for assembly lines, and enables decentralized production. As the technology advances, 3D printing will become an integral part of manufacturing processes across various industries.

Predictions for the Future:

Increased Automation Adoption:

Automation will continue to penetrate various industries, from automotive and electronics to pharmaceuticals and food processing. As technology becomes more affordable and adaptable, businesses will invest in automation to gain a competitive edge, improve productivity, and reduce labor costs.

Enhanced Human-Machine Collaboration:

The future of manufacturing lies in the synergy between humans and machines. Automation technology will augment human capabilities, allowing workers to focus on more complex and creative tasks. Collaboration between humans and robots will be further enhanced, with cobots becoming an integral part of the workforce, working side by side with humans in a harmonious manner.

Customization and Personalization:

Automation will enable mass customization and personalized manufacturing. With advanced robotics and AI, manufacturers can efficiently produce customized products at scale, catering to individual customer preferences. This will revolutionize industries such as fashion, healthcare, and consumer electronics, where personalization is increasingly important.

As the manufacturing industry continues to evolve, automation will play an increasingly significant role. The trends and predictions discussed in this article highlight the transformative potential of automation technology. Businesses looking to embrace the future of manufacturing can turn to NRTC Automation as an ideal partner. NRTC Automation offers comprehensive automation solutions across various industries, leveraging cutting-edge technology to enhance productivity, efficiency, and profitability. Learn more about our range of services here.

NRTC Automation Launches Exciting New Online Store for Industrial Equipment

In a significant stride toward convenience and accessibility, NRTC Automation, a trusted name in the industrial equipment industry, is thrilled to announce the grand opening of its brand-new online store. This digital storefront showcases an extensive range of industrial equipment, catering to the diverse needs of manufacturing operations across various sectors.

From cutting-edge robots to high-performance weld guns, air compressors to versatile lift tables, and beyond, NRTC Automation's online store is set to revolutionize the way industries source their equipment. We strive to be our partner’s go-to source for an immediate and economical solution to their automation needs.

With the ever-evolving industrial landscape and the growing demand for streamlined procurement processes, NRTC Automation's decision to launch an online store is both timely and forward-thinking. The store's user-friendly interface and comprehensive product catalog will undoubtedly make it a go-to destination for professionals seeking top-quality industrial equipment.

A Wide Array of Industrial Solutions

One of the most enticing features of NRTC Automation's online store is its impressive product lineup. Whether you are a small manufacturing workshop or a large-scale industrial facility, you will find a diverse selection of machinery and equipment tailored to your specific needs.

Looking for something specific? Contact us here to inquire.

Why Choose NRTC Automation's Online Store?

Quality Assurance: NRTC Automation has built a reputation for delivering top-quality industrial equipment. All products available in the online store undergo refurb and quality control checks to ensure reliability and performance.

Expert Guidance: The online store is not just a place to buy equipment; it's also a valuable resource. Customers can access product information, specifications, and expert advice to make informed purchasing decisions.

Convenience: Shopping for industrial equipment has never been more convenient. Customers can browse, compare, and order products from the comfort of their offices or homes, saving time and resources.

Prompt Delivery: NRTC Automation is committed to swift order processing and on-time delivery. This ensures minimal downtime for your operations and keeps your business running smoothly.

Customer Support: The company's dedication to customer satisfaction extends beyond the purchase. A responsive customer support team is available to assist with inquiries, technical support, and any post-purchase concerns.

NRTC Automation's new online store marks a significant leap forward in the industrial equipment industry. With its diverse product range, quality assurance, and commitment to customer satisfaction, NRTC Automation is poised to become a leading destination for businesses seeking reliable and efficient industrial solutions.

Whether you are in manufacturing, logistics, or any other industry that relies on cutting-edge equipment, NRTC Automation's online store is a game-changer that simplifies the procurement process, putting the power of industrial excellence at your fingertips. Explore the store today and experience the future of industrial equipment sourcing!

ISO 9001 Certification in the North American Automation and Manufacturing Sector

In today's highly competitive global market, businesses in the automation and manufacturing sector strive to enhance their operations, improve efficiency, and maintain high-quality standards. One key tool that has emerged as a benchmark for quality management is ISO 9001 certification. This article explores the significance of ISO 9001 certification in the North American automation and manufacturing sector, shedding light on its benefits and the requirements for obtaining and maintaining this esteemed standard.

Did you know? NRTC Automation received the ISO 9001 certification in 2021. Learn more here.

ISO 9001 Certification: An Overview
ISO 9001 is an international standard developed by the International Organization for Standardization (ISO) that sets forth a systematic approach to quality management. It provides a framework for organizations to establish and maintain quality management systems (QMS) to meet customer requirements consistently and enhance customer satisfaction.

Relevance to the North American Automation and Manufacturing Sector

The automation and manufacturing sector in North America plays a vital role in the region's economic growth. With the increasing demand for high-quality products, ISO 9001 certification offers numerous benefits to organizations operating in this sector.

Improved Customer Satisfaction: ISO 9001 certification ensures that businesses focus on meeting customer expectations and delivering products and services of consistently high quality. By implementing a customer-centric approach, organizations can enhance customer satisfaction, leading to increased customer loyalty and positive brand reputation.

Enhanced Operational Efficiency: ISO 9001 emphasizes the need for efficient processes, clear documentation, and continuous improvement. By implementing standardized procedures and optimizing operational workflows, organizations can reduce errors, minimize waste, and enhance overall efficiency, resulting in cost savings and improved productivity.

Increased Market Opportunities: ISO 9001 certification serves as a globally recognized symbol of quality assurance. It enhances an organization's credibility and competitiveness, opening doors to new market opportunities and potential collaborations with partners who prioritize quality and reliability.

Regulatory Compliance: The automation and manufacturing sector are subject to various regulations and industry standards. ISO 9001 certification ensures organizations comply with relevant legal requirements, regulations, and industry-specific standards, demonstrating a commitment to quality and adherence to best practices.

Obtaining and Maintaining ISO 9001 Certification

To obtain ISO 9001 certification, organizations in the North American automation and manufacturing sector must follow a systematic process:

Gap Analysis: Organizations assess their existing quality management system against ISO 9001 requirements to identify areas for improvement and develop an implementation plan.

Documentation: Organizations develop and implement a quality manual, standard operating procedures (SOPs), and other required documentation that outline processes, responsibilities, and objectives.

Implementation: The QMS is put into action, with an emphasis on process standardization, employee training, and fostering a culture of continuous improvement.

Internal Audit: Internal audits are conducted to assess the effectiveness of the QMS, identify non-conformities, and implement corrective actions.

Certification Audit: An independent certification body conducts an external audit to evaluate the organization's compliance with ISO 9001 requirements. If successful, the organization is granted ISO 9001 certification.

To maintain certification, organizations must undergo regular surveillance audits to ensure ongoing compliance with the standard.

Conclusion

ISO 9001 certification holds immense significance for organizations in the North American automation and manufacturing sector. By adhering to the requirements of ISO 9001 and continuously improving their quality management systems, organizations can establish themselves as reliable and trustworthy partners in the highly competitive automation and manufacturing landscape.

We, at NRTC Automation, are proud to be ISO 9001 Certified. Our team is committed to achieving and maintaining high-quality standards, enhancing customer satisfaction, and improving operational efficiency in everything we do.

Want to learn more? Contact us here to get started.

The Automation and Manufacturing Industry Labor Shortage Explained with Possible Solutions

The automation and manufacturing industry in the United States is currently facing a significant labor shortage. As technology advances and companies seek to increase productivity and efficiency, the demand for skilled workers is growing. This article explores the reasons behind the labor shortage and presents potential solutions to address this critical challenge.

Did you know? If you need skilled-labor talent, NRTC Automation offer Engineering Contract Services to fill your shortages. Contact us for more information.

Understanding the Labor Shortage:
Several factors have contributed to the labor shortage in the automation and manufacturing industry. Firstly, the rapid advancement of automation technologies has increased the demand for specialized skills and knowledge. This requires workers to continuously update their expertise, causing a skills gap between the existing workforce and the evolving job requirements.

Secondly, a significant portion of the current manufacturing hands-on workforce is nearing retirement age. As experienced workers exit the industry, there is a lack of qualified individuals to replace them, more specifically to the expert level capability. Additionally, negative perceptions about manufacturing jobs among younger generations and a decline in vocational training programs, and an increased desire for a computer-based work environment, have further exacerbated the shortage.

Consequences of the Labor Shortage:
The labor shortage in the automation and manufacturing industry has serious consequences for the United States. Companies face challenges in meeting production demands, which can result in delayed deliveries, increased costs, and potential loss of business. The shortage also hampers innovation and competitiveness, as businesses struggle to adopt new technologies and processes without the proper talent for development and execution. Ultimately, the overall economic growth of the country could be hindered if this issue remains unaddressed.

Solutions to Overcome the Labor Shortage:
To tackle the labor shortage, a multifaceted approach is needed. Here are a few potential solutions:

• Promoting Manufacturing as an Attractive Career Choice: Efforts should be made to reshape the perception of manufacturing jobs and highlight the rewarding and high-tech aspects of the industry. Collaborations between educational institutions, industry associations, and businesses can help create awareness and generate interest among younger generations.

• Enhancing Vocational Training: Investing in vocational training programs can equip individuals with the necessary skills for automation and manufacturing jobs. By partnering with industry experts, educational institutions can offer specialized courses and apprenticeships to bridge the skills gap effectively.

• Encouraging Reskilling and Upskilling: Existing workers should be provided with opportunities for continuous learning and development. Employers can offer training programs to upgrade their employees' skills and adapt to evolving technologies, ensuring a competent and agile workforce.

• Strengthening Industry-Academic Partnerships: Collaboration between academia and the industry is crucial to align educational curricula with industry needs. Establishing apprenticeship programs, internships, and research collaborations can create a seamless transition from education to employment.

• Embracing Automation Technologies: Leveraging automation technologies can help offset the labor shortage by improving productivity and efficiency. Companies should invest in state-of-the-art machinery and robotic systems to streamline operations and reduce dependency on manual labor.

The labor shortage in the automation and manufacturing industry poses a significant challenge to the United States. By promoting manufacturing careers, investing in vocational training, facilitating reskilling/upskilling, fostering industry-academic collaborations, and embracing automation, the nation can overcome this shortage and ensure long-term growth and competitiveness.

NRTC Automation offers solutions to help bridge the gaps you may have on your team. Look to us to offer highly skilled, dependable, and knowledgeable workforces to suit your needs. Check out our Engineering Contract Services webpage for more information or contact us here.

A Journey Through the History of Parts Manufacturing in North America

The history of parts manufacturing in North America is a tale of innovation, industrialization, and technological advancements. From humble beginnings, to becoming a global powerhouse, this sector has played a vital role in shaping the continent's economic landscape.

This article will delve into the significant milestones and key contributors to the evolution of parts manufacturing in North America.  

Did you know? If you need parts, NRTC Automation will manufacture any part based on your custom specifications and volume needs. We offer service parts manufacturing for any industry, servicing automotive, aerospace, and food production to name a few. We will configure a work cell specifically for your company, house production in one of our facilities, and build parts based on the quantity you’ve defined. Contact us for more information.

Origins and Early Development:

Parts manufacturing in North America can be traced back to the late 18th century when the Industrial Revolution was gaining momentum. The United States and Canada initially relied on skilled artisans who crafted components by hand. However, as demand increased, the need for mass production became evident, and the idea of “automation” was born.

Mass Production and the Assembly Line:

One of the pivotal moments in the history of parts manufacturing was the introduction of the assembly line. Henry Ford’s revolutionary assembly line in 1913 revolutionized the manufacturing process, allowing for rapid and cost-effective production. By breaking down the complexity of building an automobile into smaller, standardized, and repetitive steps, Ford's system accelerated productivity and lowered costs, setting a benchmark for the industry.

Automotive Manufacturing:

The automotive industry has been a driving force in the development of parts manufacturing in North America. Detroit, often referred to as the "Motor City," became the epicenter of automobile production in the early 20th century (pssst… Did you know that NRTC Automation operates a full-service location in Fraser, MI, a suburb just outside of the Detroit City limits?). Major automakers such as General Motors, Ford, and Chrysler established extensive manufacturing facilities, leading to the growth of an entire ecosystem of parts suppliers and manufacturers.

World Wars and Industrial Expansion:

Both World War I and World War II played a significant role in the expansion of parts manufacturing. The need for military equipment and vehicles prompted the establishment of new factories and accelerated technological advancements. These wars propelled North America's parts manufacturing sector to new heights, leading to increased capacity, improved processes, and enhanced quality control measures.

Technological Advancements:

The latter half of the 20th century witnessed remarkable technological advancements that transformed parts manufacturing. Computer Numerical Control (CNC) machines, which utilized computer programming to control machining tools, revolutionized precision manufacturing. Robotics and automation further streamlined production processes, enhancing efficiency, and reducing human error.

Outsourcing and Globalization:

In the late 20th century, the North American parts manufacturing landscape experienced a shift as companies began to outsource production to countries with lower labor costs. While this trend led to job losses in some regions, it also paved the way for increased specialization and the emergence of high-tech manufacturing hubs.

Reshoring and the Digital Age:

In recent years, there has been a growing trend of reshoring, with companies bringing manufacturing operations back to North America. Factors such as rising wages in overseas markets, supply chain disruptions, and a focus on quality control have contributed to this shift. Furthermore, the digital age has enabled advancements such as additive manufacturing (3D printing), allowing for rapid prototyping and customization.

The history of parts manufacturing in North America is a testament to human ingenuity and industrial progress. From the early days of skilled artisans to the era of mass production and technological advancements, this sector has continuously evolved to meet changing demands. The automotive industry, world wars, globalization, and the digital age have all played pivotal roles in shaping the landscape of parts manufacturing. As we move into the future, the industry is poised to embrace new technologies and innovations, ensuring North America remains a prominent player in this vital sector.

Look to us, NRTC Automation, to be your North American based parts manufacturing source. We’re best known for our professionalism, customer-oriented approach, and dedication to quality. Have other industrial projects you need assistance with? On top of parts manufacturing, we offer automation, decommissioning and engineering contract services, to name a few.

Let’s work together – contact us here to get started.  

Automation and Robots - Friends not Foe

There can be a lot of misconceptions about industrial robots and their place in the manufacturing workplace. They can have a bad reputation of replacing jobs and flooding the job market with workers now deemed useless.

Here at NRTC Automation, we have a different perspective on robots, and how they can improve, not destroy, your manufacturing team and process. Read on to learn more about why we consider robots friends, not foe.  

Robots Create Jobs  

It’s easy to believe what we see in science fiction: robots taking over the world, and thus taking all of our jobs. But that just isn’t the case. Total automation just isn’t possible, and even though there have been several attempts to remove the human factor as much as possible, they have resulted in failure.  

Robots are actually creating a new classification of jobs as industrial automation grows. We see workers that are brought in to develop artificial intelligence and analytics software. Additionally, worker augmentation is trending in the industry, working remotely to control equipment. This shift is replacing in-class training with in-field training and support, and workers are having access to resources quickly at the tips of their fingers.  

NRTC Automation offers robotic training programs aimed at educating your team with the latest robots and equipment from all major manufacturers. From basics, such as programing, to advanced troubleshooting, NRTC can empower your team to solve issues and work with today’s state-of-the-art robotics.  

Robots Keep You Safe 

Industrial manufacturing has been historically a dangerous and dirty occupation. Before OSHA was founded in 1970, and the EPA in the same year, there were very few universal safety standards in place. Along with a lack of labor laws, and little safety concerns for workers, there was also a severe lack in controls and regulations, and factories could produce quite a bit of pollution.  

Implementing robots into workplaces and giving them tasks that before required heavy labor and dangerous conditions protects humans from injury, exposure to unsavory elements, and even death. Efficient robotics have reduced pollution, as well as humans' direct content with pollution-producing substances, and have helped to create a safer environment both inside and outside the workplace.  

Robots Save You Money 

Implementing robots into your manufacturing processes will not only increase production capacity, but it will also improve both efficiency and product quality while saving you money. Along with keeping workers safer, implementing robotics can help prevent the cost of work injuries which was over $171 billion in the U.S. economy in 2019.  

Automation can also streamline production, with software computing the best path for robots to take, and reducing time and energy spent. Changes can be made quickly, even in small spaces, and don’t require retraining of staff. A reduction in time and energy equates to additional cost savings.  

With robots and automation, it is easy to ramp-up and increase production at the drop of a hat. NRTC customers alone have seen a 200 percent increase in throughput from implementing our turnkey weld cell solutions to their production processes.  Implementing robotics lets companies stay competitive in an ever-changing global economy and increase production and ROI.  

Robots are our Friends 

Industrial robots are here to stay, and that isn’t a bad thing. With the innovation and expansion of automation and technology, robotics are showing not only how they can improve production, but also keep workers safe, and increase savings and profits.  

NRTC can help you integrate robots into your manufacturing with turnkey weld cells and industrial automation solutions. Contact us today to learn more.  

Developing a Successful Production Line

Developing a successful production line isn’t difficult. All you need is a little planning and the right tools. 

In the past 200 years, manufacturing productivity has increased by leaps and bounds with advancements in technologies and automation, making the sky the limit when it comes to production design ideas.  

Manufacturers need to plan before implementing or upgrading a production line, and keep in mind elements that will not only serve the company but that will also favor the end product and user. 

Read on to discover the steps you should take in order to develop a successful production line.  

AUTOMATION IS KEY  

Automating is a key factor in implementing a successful production line. And it’s nothing new. Did you know Henry Ford installed the first assembly line in 1913? He was able to reduce the production time for one of his cars from 12 hours to an hour and a half.  

Not only does automation improve your manufacturing process, but it also increases revenue while cutting waste from production as well as overhead costs.  

NRTC Automation produces pre-engineered and customized work cells, that are the ultimate turnkey solution. Our work cells include specialized robotic systems that cover your manufacturing needs from top to bottom.  

Adding elements like robotic arms to your production line can increase productivity and improve product quality. Additionally, they keep costs low and reduce the risk factors in dangerous or demanding environments.  

DEVELOPING AND IMPLEMENTING A MAINTENANCE PLAN  

Ensuring a production line stays successful can hinge on its maintenance plan. Production lines consist of a variety of elements, and each one will have its own set of maintenance requirements. Developing and implementing a preventative maintenance plan will protect equipment from failing or breaking down.  

Starting with a predictive plan, and not a reactive approach, will ensure less downtime for your production line. A recent GE study found that only 24% of operators described their maintenance approach as “predictive” resulting in a 5.42% annual unplanned downtime vs 8.43% for those adopting a “reactive approach”.  

Routine maintenance should include replacing old or worn parts, cleaning out and changing old grease, replacing filters, refreshing paint jobs, and replacing batteries. Keeping maintenance tasks like these on a schedule allows your equipment to work as efficiently as possible, saving you downtime as well as money from purchasing new equipment.  

NRTC offers industrial refurbishment services, from basic evaluations to complete overhauls. We can help extend the life of your robots and production line and return their functionality to the highest caliber.   

LEAN MANUFACTURING METHODOLOGY  

Lean manufacturing is one of the most effective ways to make sure your production line is in the best shape possible. Keeping a lean methodology aims at reducing waste to improve the efficiency of production. Less waste equals less energy.  

There are many different methodologies you can implement, such as 3P, Six Sigma, and Kaizen. Learn more about these methods on the NRTC Automation glossary page.  

Start your Successful Production Line Today  

Efficiency is fundamental to success in today’s market, and NRTC Automation can help you get there. We are dedicated to providing industrial and manufacturing solutions to all of our customers, big or small. From automation solutions and turnkey weld cells, to robot refurbishing and engineering contract services, we have you covered.  

Contact us for a free quote and see how we can help you develop a successful production line.  

NRTC Celebrates Manufacturing Day

October 7th is Manufacturing Day, and here at NRTC Automation we are celebrating this holiday by reflecting on our involvement in the manufacturing industry. The holiday is held on the first Friday in October each year, and it allows the manufacturing community to come together to celebrate innovation, hard work, and education in our sector. 

From automation solutions and turnkey weld cells, to robotic solutions, training, and parts manufacturing, NRTC is working to assist companies in the manufacturing industry. Our goals are to assist in streamlining production, minimize downtime, and improve efficiency.  

Read more to find out the services that NRTC Automation provides to businesses in the manufacturing industry.  

AUTOMATION  

A current trend in manufacturing involves integrating automation into production lines, streamlining processes, as well as setting up for expansion and future automation. Adding turnkey weld cells not only improves the efficiency of production but can save manufacturing companies money on production and labor costs. It is estimated that labor costs for the US could shrink dramatically by 2025 with the addition of robots.  

Additionally, using the latest technology in manufacturing keeps production operating smoothly, and can keep a business more competitive in the market when compared to similar companies. Saving both time and money allows manufacturing businesses to stay at better price points for both consumers and manufacturers.  

NRTC has helped businesses of all kinds automate their processes, from small companies and startups to OEMs and large manufacturers.  

EMPLOYEE TRAINING AND STAFFING  

Training is an essential part of the manufacturing industry and its processes. Plus, proper training is a simple and effective way to prevent issues from arriving on the manufacturing floor. Trained employees reduce accidents, spot issues quickly, and ensure that maintenance plans are in place and followed for both machinery and the facility. Accidents can cost a business money, loss of time, and employees. In 2019, the aggregate cost of work injuries was $171 billion.  

NRTC offers training programs aimed at improving your manufacturing processes, through teaching the latest in robotics, hands-on training in programming and troubleshooting, and more.  

PARTS MANUFACTURING  

Outsourcing parts manufacturing can reduce labor and costs, increase efficiency, and give a company additional flexibility. There has been a trend recently to bring more manufacturing back into the United States, and NRTC Automation provides solutions for companies who still want to outsource but keep the production within the country.  

NRTC provides the highest quality parts manufacturing across a variety of industries, from automotive and rubber, to plastics. We can build and design a dedicated work cell to handle all parts of production needs.   

Our history speaks for itself, and we have worked with top manufacturers from around the world. We can customize solutions based on a company’s specific needs, and we are able to produce exactly what you require, freeing up your warehouse space and allowing production to ramp up.  

ROBOT REFURBISHING 

Many manufacturing lines have older industrial robot models that continue to undergo maintenance. Some of these robots may be a few years old, while others have been around for decades. With NRTC’s robot refurbishing service, we can extend the lives of manufacturing robots or recondition them to operate like new, saving both money and time.  

From a full inspection and basic testing, to cleaning, refurbishment, and even new-paint jobs, NRTC will breathe life back into your industrial manufacturing robots.  

NRTC Automation has Solutions  

NRTC has many roles in the ever-evolving manufacturing industry. We are proud to assist companies in bringing back manufacturing to the US, as well as assist businesses in growing, streamlining, and automating. From turnkey solutions to parts manufacturing, NRTC is deeply engrained in the industry and will continue to grow and support the community and its clients.  

NRTC is ready to help you improve your efficiency and productivity, and move you into the next decade up to par with the quick evolution of the industrial manufacturing industry. For more information, contact our team or learn more here.   

4 Reasons a Turnkey Work Cell Will Improve Your Production

Turnkey weld cells are an easy way to implement efficiency and productivity in manufacturing and production. Adding turnkey weld cells can keep companies on the cutting edge and reduce waste.  

Cells can be either pre-manufactured or customized for the specific needs of a company or production line. NRTC Automation can design, engineer, and build a turnkey weld cell to fit all of your production needs.  

Read on to find out four reasons a turnkey work cell will improve your company’s production and why you should add one to your manufacturing set up.  

INCREASE PRODUCTION  

One of the most enticing factors of a turnkey weld cell is its ability to increase production rates, without sacrificing quality. Adding work cells creates less of a margin of error than using manual labor, and has higher repeatability compared to in-house human workers.  

Many companies are also implementing turnkey weld cells with cobots, collaborative robots that work safely and seamlessly with humans, and have a lower price point.  

There are also companies that are installing turnkey weld cells into their fully automated facilities, streamlining the entire warehouse. These so-called dark warehouses are able to operate 24/7 and increase production through automation and AI.  

SAVE MONEY  

Implementing turnkey work cells is a cost-efficient method of production. Not only can turnkey weld cells replace expensive labor costs, but installing automation with work cells often solves the problem of staffing when there are shortages.  

A work cell is less expensive than buying new equipment individually and adding a custom turnkey weld cell to your facility can save you money in the long haul by increasing efficiency and production run time. 

Utilizing a turnkey work cell also minimizes downtime when manufacturing, which can cost an average of $260,000 per hour. The average downtime of production is roughly four hours, which can end up with an average cost of $2 million.  

A robotic weld cell reduces that downtime with a constant workflow. Having, for example, a work cell with automatic tool changers allows robots to quickly change applications, and speed up delays.  

Additionally, robots don’t require light or air conditioning, so manufacturers are able to save even more money by cutting costs for heating, cooling, and lighting.  

HIGHER QUALITY PRODUCT  

Implementing a turnkey weld cell increases the quality of your product, due to its high repeatability and precision. Self-contained in one cell, automation production assembles, welds, dispenses, and more. Choosing a well-planned robotic work cell, or using a custom design to fit your needs, can overall enhance your product quality.  

Choosing a partner like NRTC Automation ensures that you are being delivered high-quality services that will not only improve your manufacturing processes, but increase your revenue and cut production waste.  

A TOTAL SOLUTION 

A turnkey weld cell is an all-in-one solution to all your automation needs. Pick and choose the robots and their functions to fit your manufacturing needs. NRTC offers pre-engineered and customized work cells that are the ultimate turnkey solution.  

For companies of all sizes, a turnkey work cell is an easy and affordable way to effortlessly automate your company.  

NRTC is the Source for Automation Solutions 

We at NRTC Automation are dedicated to providing industrial automation and manufacturing solutions. Along with decommissioning and industrial robotic training services, NRTC is the key to integrating and streamlining your production facility.  

Contact NRTC Automation today to find out all the ways we can help you automate. 

That’s a Wrap! Our IMTS 2022 Highlights

And just like that, the International Manufacturing and Technology Show (IMTS) has come to an end! We’d like to thank those that followed along on our social media, as well as every customer, attendee, and exhibitor that stopped by our booth to make connections and say hello.

This year’s show made a comeback after a four year hiatus, and we made up for the missed time. It was fantastic to meet with other leaders in our industry and catch up on all the future-focused initiatives taking place in the innovative world of manufacturing and technology.

In partnership with HGR, TRAMAR Industries, and iGAM, we exhibited this year at booth #236129 at McCormick Place in sunny Chicago, IL. Over the course of the six day show, we were able to meet face to face with companies and potential customers from all around the globe.

Our top highlights include:

• Exhibiting in our first tradeshow booth with our industry partners - HGR, TRAMAR Industries, and iGAM and collaborating on future projects

• Showcasing our sign-spinning robot – our take at automating talented human sign spinners

• Meeting with hundreds of bright minded students eager to enter the world of manufacturing and learning about what ignites their passions in this industry

• Visiting the 2021 BattleBots competitor HyperShock at the Xometry booth (stay tuned for more on this one!)

• An introduction to Titan Gilroy of Titans of CNC, and learning about their commitment to the future of manufacturing through free education and certificate programs

Our sister company HGR shared a look into our booth in the video below:

Sound interesting? Well, it’s not too late to start planning to attend the next IMTS. The show will be back in just two years at the McCormick Center in Chicago September 9-14th , 2024 and so will NRTC!

Thank you IMTS, for an unbeatable experience and show! See you in 2024.

Key Components to Increase Your Production Line’s Efficiency

A key to a successful manufacturer’s production line is efficiency. Ensuring an efficient production line guarantees higher returns, less waste, and a high standard of production quality. Taking steps to ensure that your production line stays efficient is an important part of the manufacturing process.  

Keep reading to learn what steps you can implement to keep inefficiency at bay and your production line running smoothly and performing at its highest caliber.  

Automation  

Automating a production line is one of the easiest steps you can take to improve the efficiency of your production line.  Implementing industrial robots and solutions like turnkey weld cells allow your production line to seamlessly blend with your workers, producing a higher-functioning production process.  

Automation keeps your company in line with current competition and allows businesses to grow in scale and capacity with ease.  Investing in automation can unlock efficiencies, and also keep businesses competitive with lower labor cost markets overseas.  Without this, manufacturing business can and do shift from the US to an overseas market.  

Maintenance of Robots and Equipment  

A production line is only as good as its machines, so it’s vitally important to keep robots and production equipment well maintained. Not only should a daily, weekly, and monthly maintenance and tune-up be kept, but additional reconditioning and refurbishment should be considered should a production line show signs of slowing down or using more energy than usual.  

Reconditioning or refurbishing can extend the life of your robot and breathe new life into the machinery. During a refurbishment, robots are cleaned, broken parts are repaired, and testing is done to ensure that the machine is running top of its game.  

Refurbishment can even go as far as returning a robot back and restoring it to factory new settings, along with a bright new paint job to match the squeaky clean like-new interior.  

Training 

Keeping your employees trained and at the top of their game is just as important as maintaining machinery and industrial robots. Employees are the heart of the company, and not only do they maintain automation production day-to-day but they will often be the first point of contact when a problem arises.  

Continual training on new safety measures, production hardware and software updates, and the latest OSHA safety measures ensure efficiency in the workplace. Keeping robots operating smoothly and the floor safe limits downtimes on both a machine and worker front.  

Product Quality 

Did you know poor quality materials can slow your production line? Not only do low quality materials often create more waste, but they can create waste through products that don’t meet a high-quality standard.  

With supply chain issues often being a source of frustration, especially in a post-Covid world, it’s important to find a reliable supplier, and stick with them, even if there might be a few delays. Ensuring that your product is of the highest quality keeps customer’s happier, and your companies reputation in good standing.  

NRTC Automation  

NRTC Automation is trusted by companies worldwide to provide comprehensive industrial automation and manufacturing services. We’ve worked with top manufacturers for more than a decade, supplying them with engineering contract services, turnkey weld cells, industrial robot refurbishment, and more.  

Contact us today and schedule your free consultation, and learn more about all the services that we offer.  

Streamlining Your Manufacturing - 4 Ways to Overcome Problems

The manufacturing industry comes with its own set of problems and challenges. Waste tends to be the biggest problem in the industry, and comes in multiple forms, from product and time, to energy and money.  

There are ways to improve and work towards a lean manufacturing standard with sustainable productivity. Read on to learn four ways to overcome common problems that the manufacturing industry encounters. 

Automation  

Automating production is the easiest way to overcome many of the challenges that the manufacturing industry has. Many manufacturing companies that are currently integrating automation to their production are not only using it to streamline in the present, but to plan for expansion and future automation.  

Adding turnkey weld cells and industrial robots can save not only time, but costs. Labor costs for the US could shrink dramatically by 2025 with the addition of robots. NRTC customers alone have seen a 200 percent increase in throughput from implementing our turnkey weld cell solutions to their production processes.  

Using the latest technologies such as automation not only keeps a company’s production operating smoothly, but makes them more competitive in the market compared to similar companies. Saving time and money allows for products to stay at a better price point for both a consumer and a manufacturer.  

Training  

Training employees is a simple and effective way to overcome issues that might arise on a production floor. Thoroughly trained employees will be able to spot issues quickly, as well as ensure consistent maintenance plans for the facility and machinery.   

Training for employees also involves making sure all proper safety measures are being implemented Almost all safety related accidents can be prevented with proper training, preventing not only a loss of money, but a potential loss of time and employees. In fact, the aggregate cost of work injuries to the U.S. economy in 2019 was $171 billion.  

NRTC Automation offers training programs for a variety of tasks, from familiarizing your team with the latest in robotics to offering hands-on training in programming and troubleshooting.  

Analyze Data 

Automating production allows for manufacturers to look deeper into the data collected during production. Reading the results of production allows for weaknesses to be detected early, increases or decreases in production monitored, and adjustments be altered as needed on the fly.  

Taking a data-centric approach with data-forward software can more precisely measure success, and create a system of records so all employees and team members work with the same data. This creates clarity and clear communication across all channels.  

Regular Maintenance  

Regular maintenance should be a part of all manufacturing and production protocols. Along with daily, weekly, and monthly checks on robots and machines, reconditioning should be considered an important element in the maintenance cycle. Reconditing your equipment by cleaning out dust, removing old grease, replacing old parts, and regreasing joints. This will extend the life of equipment and ensure many years of use.  

NRTC offers industrial robot refurbishing to extend the lives of your robots and return their functionality to the highest caliber. From basic testing to complete overhaul, NRTC has a refurbishment solution to fit your needs. Additionally, we can help with restoring your robot to its visual best with our repainting services, as well as assisting with industrial robot repairs.  

NRTC has Automation Solutions  

NRTC Automation is dedicated to assisting with industrial automation solutions, from turnkey weld cells to robot repair and maintenance. Our additional assistance through options like engineering contract services and parts manufacturing. Learn more on our website, or contact us for more information.  

Why should you Outsource Parts Manufacturing?

3 Ways to Increase Safety in the Workplace

Safety should be at the forefront of every workplace, and strict safety standards and measures should be followed. Taking steps to ensure that safety protocols are in place, OSHA guidelines are being followed, and employees are properly trained, are all key to curating a safety-first work environment.  

Read more to learn about three ways to increase workplace safety.  

ENSURE A SAFE WORK AREA & PROVIDE PROPER GEAR 

Making sure workers are able to perform their job in a safe environment should be an everyday consideration in an industrial workplace. According to OSHA, 14 people die from work-related accidents every day, and this can be prevented with simple steps towards overall safety.   

Ensure not only that there are perimeters around manufacturing equipment, but clear and readable signs work to enforce safety. Proper signage communicates risks and dangers, as well as instructions, and perimeters keep employees and visitors in proper and safe locations.  

Along with clear signage and proper perimeters, it’s important to also keep workspaces clear of extra clutter and the floor clear of debris. With over 700 injuries a year attributed to slips and falls, something that may seem insignificant can add up.  

Each job requires its own sets of skills and tools, and with that can come gear, or personal protective equipment (PPE). PPE is a common term for protective equipment and gear designed to minimize injury or harm should an accident occur.  

PPE can vary, from hard hats to gloves, to proper footwear and clothing. It should be regularly maintained, fit properly, and be inspected regularly as part of reoccurring maintenance.  

When looking to outfit your employees with proper PPE, ask the following questions: 

• When will the employees need protection? 

• What kind of PPE will be required to protect workers from accidents? 

• Are the employees trained to properly wear, remove, and adjust their PPE? 

• Are there any restrictions and if so, how might they affect the worker or job? 

• Is the equipment being properly cared for and stored? 

HAVE HEAT-RELATED SAFETY MEASURES 

Although industrial manufacturing workers are not often subjected to direct sunlight, heat and heat-based illnesses can still be a safety issue during warmer months. There are steps you can take to ensure that your workers are protected, whether inside or out.  

• Make sure the facility your workers are in has proper ventilation and cooling systems. Additionally, insulating hot pipes can keep temperatures low. 

• Monitor the heat index each day, especially in facilities that might have less insulation than an office space. OSHA recommends using the heat index as a screening tool to know when to put extra cooling measures in place.  

• Train and communicate with your team to identify the signs of overheating or heat-based illnesses. Knowing the signs for themselves and others will ensure a safer overall team environment when dealing with heat.  

• Ensure all workers have easy access to locations to cool off, as well as hydration areas. Giving overheating bodies a break keeps overall safety and productivity up.  

LISTEN TO FEEDBACK AND TRAIN ACCORDINGLY  

Overall, the most important thing that can help increase safety in the workplace is proper employee training and listening to feedback.  

A proactive approach to training is key. Along with the heat based training mentioned above, investing in hazard awareness and potential accident training can work to prevent not only accidents from themselves, but from the team as a whole. OSHA has several recommended practices for safety and health programs on their website that should be utilized.  

Additionally, ensuring a healthy two-way communication between employee and employer encourages direct correspondence about safety issues and concerns either party might have. Making sure that employers are engaging with employees about safety measures, precautions, and updates guarantees a safer workplace.  

A new factor coming into play in workplace safety and training is the proactive implementation of artificial intelligence. Using AI when monitoring a workspace can ensure employees haven’t lapsed in safety practices. Investing in AI that can analyze footage allows businesses to alert workers to safety hazards they might have encountered when looking back on the footage.  

Surveillance footage can also enforce safety procedures such as proper use of PPE, ensuring vehicle and large machinery safety, and proper fall protection protocol. 

NRTC Automation and Safety  

NRTC Automation offers a variety of engineering contract services and training for manufacturers. Contact us today to learn more about our automation and manufacturing services that are aimed at minimizing disruption and downtime in the work area, with an emphasis on safety, speed, and efficiency.   

Contact NRTC today for more information on how our engineering contract services and training can help your business.

Three Green Trends in Industrial Manufacturing

Green manufacturing is an important topic at the forefront of industrial manufacturing. Companies are constantly looking for ways to reduce waste and positively impact both the environment and their businesses.  

As companies look toward greening their manufacturing processes, here are three trends you can look for in the industry.  

Using Renewable Energy  

The idea of renewable energy isn’t a new one. Solar, wind, and water-powered energy exists, but how are companies harnessing them?  

In Europe, companies can purchase renewable energy certificates to offset their emissions. These certificates or credits are known as RECs equate to an amount of power generated from a green, renewable source. Purchased in megawatt hours, companies can strategize using wind, hydro, or solar to help move their company towards carbon neutrality.  

Improving Emissions through Automation  

Another way companies can reduce their carbon footprint is to look at their own emissions, and see what steps can be taken in order to reduce them. Automating production can be a tool in not only reducing your emissions, but monitoring them more closely.  

When industrial production is automated, businesses are able to automatically collect data and run reports on energy, emissions, and costs. A smooth production line overall creates less downtime, and that can equate to fewer losses of resources.  

Additionally, adding electric control modules, or ECMs, to your tool kit can help to manage and monitor the energy used from machines, lights, and more. You’ll be able to tell how much electricity a machine is using, and from there make decisions about upgrading or retiring machinery or lighting.  

Reducing energy consumption can not only save you money but directly affect the environment in a positive way, reducing the use of additional resources.  

Producing Energy In-House 

Producing energy in-house, specifically solar, is another route many companies are taking in the process of greening their industrial manufacturing. The German manufacturer ABB opened a facility in 2019 that can power itself on sunny days.  

The facility built in Luedenscheid, Germany can produce 1100 MW hours of power each year. That’s enough to power 340 homes for a year! We can expect to see more industrial manufacturing moving towards creating their own solar power in the upcoming years, in an effort to not only continue to green their processes but continue to save money.  

Smaller Steps  

While we highlighted these three trends, there are many steps companies around the world are taking in order to green their manufacturing. Keeping machines conditioned and running smoothly cuts down on energy waste, and ensures smooth production.  

When it’s time to replace existing robots, consider selling to a business like our sister company HGR, which buys and sells industrial surplus, keeping it out of landfills. And purchasing a refurbished robot keeps the lifecycle of machinery extended and away from the dump.  

Streamline and Refurbish with NRTC Automation  

We also refurbish industrial robots here at NRTC, extending the life of your machine, and aiding you in reducing waste and saving money. NRTC also designs and produces turnkey weld cells, created with refurbished industrial robots. We have a focus on efficiency, maximum throughput, and minimal waste.  

To learn more about our green automation solutions and refurbishment options, contact us today.  

NRTC will be at IMTS 2022

September is fast approaching, and with it, our excitement for The International Manufacturing Technology Show. For the first time ever, NRTC Automation and our three sister companies will all be exhibiting together, and you can find us at one booth: 236129.  Do you have your tickets yet? Purchase them here to ensure you don’t miss a single exciting moment!  

The International Manufacturing Technology Show, or IMTS, is the largest trade show in the Western Hemisphere, as well as the longest. It’s held every two years in Chicago and is a mecca for players in the manufacturing industry, such as creators, builders, sellers, and more.  

With over 1,200 exhibitors, attendees can visit pavilions geared towards specific industries, technologies, and solutions. Our booth, 236129 will be located in the Fabricating & Lasers Pavilion, and along with the NRTC team, you’ll be able to learn more about our sister companies as well.  

HGR  

HGR buys equipment from companies to help recoup a portion of their initial investment and provides an online marketplace selling thousands of items across multiple industrial and manufacturing categories. Inventory includes industrial robots, MRO, CNC machinery, hardware, tools, small engines, lathes, and so much more.  

HGR makes selling equipment easy, with a team of buyers across North America and Mexico. And with monthly sales, on top of already great low prices, it’s easy to find hidden treasures in their multiple showroom locations and online 24/7.  

Tramar Industries  

Tramar Industries buys and sells CNC machinery and manufacturing equipment, operating both domestically and globally. English and Spanish speaking customers can shop brand name CNC equipment with our multi-lingual team. 

Tramar Industries has been buying and selling used machinery across the globe since 1994. With a wide selection of CNC parts and machines, Tramar offers additional services, such as transportation arrangement, in-person scheduled product demos, as well as being able to service every machine they sell.  

iGAM 

iGAM is the online marketplace for used industrial robots, robot parts, and manufacturing equipment. Find competitive pricing, financing, and ready-to-work equipment on their website here. 

With a goal of making automation attainable for every manufacturer, iGAM aids in creating effective and efficient production lines.  

Part of your Industrial Lifecycle  

When coupled our sister companies, we at NRTC are part of an industry lifecycle, from start to finish, with industrial manufacturers, starting with the decommissioning process.  

Clear out your facility to broom-ready conditions to start your next project. HGR and NRTC Automation will work together to meet your deadlines to clear your facilities and purchase your surplus equipment to help you recoup the initial value of your investment.   

Once you have cleared facilities, our companies can help you add, replace, or repair industrial equipment.  

Purchase industrial equipment and parts 24/7 from HGR, Tramar Industries, and iGAM’s online marketplaces and extend the life of your equipment with NRTC Automation’s industrial robot and equipment refurbishment services.  

Need staff to operate your latest upgrades and purchases? No problem.  

Let NRTC Automation find expert technicians and provide facility personnel for your organization. You’ll receive top-tier project management, design, programming, installation, and support from professionals with decades of experience customized to your needs.  

Once you have everything in place, speed up production and increase throughput with industrial automation. Finance refurbished industrial robots with iGAM, purchase serviced CNC machinery from Tramar Industries, and find used equipment at a great price with HGR. 

And as you grow, outsource operations with NRTC Automation’s service parts manufacturing, install turnkey automation cells for seamless production lines, train your employees in robotics for an empowered workforce, and more with our collective group of sister companies.  

We Can’t Wait to See You  

Are you attending IMTS this year? We’d love to see you! Sign up below to receive updates regarding upcoming events, tradeshows, and more! And don’t forget to purchase your tickets here. Prices are discounted until August 12th, so don’t wait!  

Signs Your Robot Needs Repair

Production lines rely on industrial robots to keep manufacturing on track and running smoothly. A breakdown or malfunction can put a wrench in production, and cause downtime and a loss of profits. 

Knowing the signs that your robot needs repair can keep things running smoothly and downtime at a minimum.  

Read on to learn what signs to look for that might indicate your robot needs repair.  

WASTING TIME AND ENERGY 

Industrial robots are designed to make a production line more efficient, so if you notice that it might not be performing up to standard, this is a clear indicator that repair or maintenance may be needed. Watch for the robot’s movements and if there seems to be a delay, or if there are unnecessary gestures or motions, diagnosing issues and repairs should be on the docket. 

NRTC Automation runs robots through at least 50 cycles so that we can observe movements, motions, and its ability to repeat each function. Observing this way allows for surface-level errors to be easily spotted, and we can create a checklist to problem shoot based on what errors arise.  

INSPECT THE TEACH PENDANT  

Teach pendants can offer one of the most straightforward indicators of an issue. A teach pendant, or teach box, is the control box for a robot’s programming. They are used to teach a robot the step-by-step processes that it will be required to perform and is usually handheld. Think of it as an educational gaming system.  

If you think there might be an issue with your robot, consult the teach pendant and programming as one of the first steps in troubleshooting. There is valuable information in the system, and if there are any programming errors, they should show up on the pendant’s screen.  

CHECK THE CHARGE 

An easy checklist item when troubleshooting robot issues should be checking the batteries. Something as simple as a low or depleted battery can cause a variety of issues.  

Keeping a robot’s batteries updated should be a part of routine maintenance, and logging install and replacement dates a part of normal documentation.  

OVERHEATING 

Robots and machinery, when running, produce heat, and there are standard temperatures to look for in motors and elements, such as the servo motor. If these are overheating, that can be a sure sign that your robot needs repairs.  

ADDITIONAL TROUBLESHOOTING 

Additional signs of repair to look for include the inability to upgrade properly, a lower than usual number of completed cycles, or connection errors. And when it comes down to it, no one knows your robots better than the people that work on them every day. If you or your employees think there might be a problem, it’s worth looking into it.  

Prevention is Key  

Routine maintenance, planning, and installing timely updates are all key to keeping a robot working at peak performance. NRTC Automation offers not only training but industrial robot refurbishing.  

Reconditioning and refurbishing ensure your robot stays running smoothly and efficiently. Additionally, investing in maintenance and refurbishment is cheaper than replacing it with brand new equipment.  

NRTC Automation robotic training programs work with your team to personalize hands-on training based on your needs and requirements. The end result is an empowered team with the confidence and skills to diagnose and repair robots in-house.  

Designing Your Weld Cell - 3 Things You Need to Know

Robotic weld cells can help production lines increase productivity and efficiency, as well as keeping costs lower. While individual industrial robots can be great, weld cells are pre-engineered to run production according to a job specific need.  

In a constantly evolving competitive economy, adding elements like robotic weld cells keep companies on the cutting edge and able to focus on efficiency. And with many production cells cutting down on waste, there is not only higher profit, but an increasingly better relationship with the environment.  

There are important steps and processes to consider as you are designing a weld cell for a production line.

Continue reading to learn three things you need to know before designing your weld cell.  

MAKE A PLAN 

It seems like a simple and straightforward idea, but knowing exactly what your work cell needs to do is an important first step when designing. Asking questions like, “What will my work cell be producing?” is key to knowing exactly what parts to include in the cell, and how to program it.  

Each work cell that is in existence has not only specialized parts, but unique programming to both the task and machine. Being as specific as possible in this early stage helps streamline building and programming, and ensures less down time as you start to design.  

Part of making a plan should be developing an outline, including mapping out tasks before production and building begins. A solid outline will act as a framework for production, and make sure all steps of the automation process will be included.  

PICK YOUR PLAYERS  

Once a thorough plan is created with an outline, it’s time to select the industrial robots and parts for your weld cell. As you are searching for robots, there are a few important points that should be considered:  

• Robots' Reachability – This can determine the number of robots and spacing.  

• Payload Limitations – Consider what you are producing, and the weight and size limitations of the equipment you are selecting.  

• Precision Capabilities – Determining what you will be producing and the finer nuisances that might be needed can separate one robot choice from another.  

• End of Arm Tooling (EOAT) - Knowing what equipment you will need on the end of your robotic arm can help to narrow down purchasing options.  

• Cycle of Time – The speed of the robot is a good indicator for a production line’s efficiency and speed.  

In considering what robots to select, a positioner also needs to be chosen. The positioner is what will hold or contain your product that is being manufactured. It can be mobile or fixed, with factors such as adjustable height and weight capacity being taken into consideration when selecting an option.  

LAY IT ALL OUT  

Once you’ve developed an outline, and selected your production equipment, it’s time to create a layout. This is the most important aspect of design, as you are figuring out the placement of both robots and positioners to achieve maximum efficiency.  

Consider how your work cell will be laid out. Will it be in a linear fashion, or will it have turns, or changes in direction?  

As you lay it out, make sure to think about not only how it will fit into a manufacturing facility, but how staff and employees will be positioned in the workflow. Safety is always the most important factor, and protecting and making sure employees are comfortable should be a top priority.  

NRTC Automation Solutions  

NRTC specializes in custom turnkey weld cells for manufacturers of all sizes. From startups to top automotive OEMs, all of our work cells are refurbished, ensuring turnkey automation that is ready-to-work and affordable.  

For more information on our automation solutions, turnkey weld cells, and parts manufacturing, contact us or visit our website for more information.  

3 Ways to Improve Efficiency in your Production Line

Production lines are installed in industrial manufacturing to increase production and efficiency. But what happens when those lines begin to slow, waste money, energy and ultimately affect a company’s bottom line?  

It’s important to be aware of signs a production line is being inefficient, and how to improve performance.

Read on to learn more about ways to improve efficiency in your own production line.  

RECONDITION YOUR EQUIPMENT  

Production lines rely on manufacturing equipment and industrial robots to be in prime condition in order to keep processes as efficient as possible. Over time, even new machines purchased will begin to show wear and tear, and it’s important to know the signs to spot when it’s time to give your equipment new life.  

Routine maintenance is key to staying on top of repairs or cleaning that might need to happen in order to keep your industrial robot or machine running like new. Finding a balance between regular updates and downtime is important when evaluating the maintenance schedule. If more repairs and upkeep are required over time, it may be an opportunity for reconditioning your equipment. Reconditioning extends the life of machinery and can involve something as simple as a deep clean, removing dust, grease, and other items, or replacing old parts.  

NRTC Automation offers two levels of reconditioning services, which are tailored to your individual requirements, as well as offering industrial robot painting services and repairs.  

EMPLOYEE TRAINING  

Although manufacturing automation depends largely on robotics and machinery, the employees of a business, especially a production facility, are just as, if not more, important than the production line itself.  

Employees need to stay engaged and informed, with regular meetings and cross-training. A regular meeting schedule with staff can not only keep employees abreast of any future changes or updates, but also keeps a line of communication open for employees to express problems on the floor or with current machinery or industrial robots. 

Additional training, such as cross-training, allows for a wider net of safety and information to be cast over a production facility. If an employee can understand the entire production process, they are then able to assist others in different roles if needed or to fill production gaps. 

NRTC provides robotic training services for industrial manufacturers and production facilities, allowing for employees to keep up-to-date on new information, technology, and processes. 

UPGRADING SYSTEMS  

If an industrial robot is passed the point of being able to be reconditioned, it is worth it to look into replacing the machinery. Often times, replacing a system can be more cost-effective in the long run than continually repairing and reconditioning it.  

Purchasing a newer, but still used, high-quality machine or robot is a price-saving practice that can still upgrade production without breaking a budget. Our sister company iGAM has multiple options for high-end used industrial machines and robots.  

Additionally, implementing lean manufacturing processes that create less waste can improve production efficiency, save costs, and of course, positively impact the environment. NRTC Automation specialized in designing, engineering and building custom, turnkey robotic work cells that can increase productivity and efficiency in your production line.  

NRTC CAN HELP

NRTC Automation helps manufacturers of all sizes with automation, training, and robotic solutions to fit every need and keep production efficient. We offer custom turnkey weld cells, engineering contract services, and more. To learn additional information, or to contact our team, visit us here.  

Sculpturist Company Neoset Designs Utilizes Robots

NRTC specializes in turnkey solutions for businesses in the manufacturing industry, and it isn't every day we encounter the kind of company that our sister company iGAM recently worked with.  

When a customer purchases a robot it might be added to an existing assembly line, or it could be the start of production and streamlining for a newer company.

However, when we heard about iGAM robots being used to produce art, we had to know more.  

NEOSET DESIGNS  

Neoset Designs is a pioneer in using technology to create innovative and complex works of art. By using robots they are able to quickly produce their pieces and make their art pieces even more intricate. Their challenge before iGAM was being able to acquire high-quality, affordable robots to continue to create their art. 

"Having equipment that is reliable is extremely important. It doesn't matter how good you think you are; at the end of the day, you need to be able to trust your machinery." 

IGAM ENTERS THE PICTURE  

Neoset was initially attracted to iGAM after their online marketplace was launched, consisting of industrial robots and machines. But soon they grew to appreciate iGAM’s dedicated sales staff, who were able to accommodate their boutique needs of just one or two purchases at a time.   

All of iGAM’s products have a high level of care, and iGAM ensures all of their customers get first-rate equipment, as well as going the extra mile to make sure that Neoset was informed of any new robots or tools that would work well for any current or future projects they might be working on.  

A BETTER END PRODUCT 

Today, Neoset Designs uses five robots purchased from iGAM. These robots are cutting production time, and allowing Neoset to produce highly complex projects. For more information on this project and iGAM, and to see images of the large-scale, beautiful pieces Neoset produces, please visit the iGAM case study. 

NRTC Supports the Robotics Industry  

At NRTC, we focus on reconditioning and refurbishing robots to enhance your production line with affordable industrial automation. We also design, build, and engineer custom work cells to handle your specific application. Contact us today to learn more about our services.