NRTC AUTOMATION BLOG | INDUSTRIAL ROBOTS AND AUTOMATION

NRTC Guide Lydia Sanderson NRTC Guide Lydia Sanderson

3 Misconceptions about the Decommissioning and Tear Out Processes

NRTC Automation can provide clarity on the decommissioning and tear out process, and share solutions to common misconceptions that people often have about the process.

 

Decommissioning and tear out can be a daunting task for a business. If it’s something that hasn’t happened before for a company, it can be overwhelming and mysterious. Businesses can find themselves asking a lot of questions. How does decommissioning happen? Does it have to be done internally? Is it even necessary? 

 

NRTC Automation can provide clarity on the decommissioning and tear out process, and share solutions to common misconceptions that people often have about the process.  

Read on to learn more.

Companies have to do it themselves

When it’s time to decommission, companies might think that they are in it alone. It can be difficult to know where you start when it’s time to tear out a facility. Do you need to rent a team or any equipment? What about on a smaller scale?  

Fortunately, there are companies to help with decommissioning, like NRTC Automation. NRTC is at the forefront of decommissioning services, and we support customers through the process every step of the way.  

We put an emphasis on safety and deliver a broom-ready facility at the end of the process. NRTC also offers a personalized experience and can work with decommissioning just one robot, or a large-scale factory or facility. We understand that every company and project presents its own unique set of challenges, and we meet each one head-on, making sure to inform customers of the ongoing progress and project timeline.  

Making sure we meet time-sensitive requirements, we keep our clients informed of key milestones and a dedicated project manager will ensure communication is ongoing throughout the decommissioning.  

It’s a long, drawn-out process  

Looking around an industrial manufacturing space that needs to be torn out, the task can feel not only overwhelming, but time consuming. The same can be said for large robots taking up space in a facility. Decommissioning doesn’t have to be a long, drawn-out process at all.  

NRTC Automation focuses on speed and efficiency, along with safety, when starting a decommissioning process. The NRTC team will look at the timeline, and develop a schedule based on time restrictions such as moving dates and target goals.  

Projects can often be sped along by doing prep work ahead of a decommission, like obtaining approvals from the board or leadership, making sure an end purpose of the space is set, as well as moving assets that a facility might be keeping and transferring to another space. Additional resources that are to be sold can be left in place, and NRTC will process those during the decommissioning.  

Repairs are cheaper than decommissioning  

It can be difficult to know that it is time to decommission, and it’s easy to think that repairs would be simpler than a total decommission. However, that isn’t always the case and there are a few tell-tell signs to know when it’s time to shift from repairs to decommissioning.  

The cost of spare parts can add up, and looking at that cost annually, versus selling and purchasing a newer replacement, can be a clear indicator of what to do. There are options for refurbished used machines to help keep costs down, so if your industrial robot or machine has become a money pit, it might be time to explore the option of decommissioning and replacing.  

Additionally, time is valuable, and if more time is being spent on repairs of a machine versus its time in-use, it might be time to look at decommissioning. The more outdated a machine or robot becomes, the harder it is to fix, and less and less people will have the skillset to handle repairs.  

Ultimately, it is up to the end user, but decommissioning and selling parts and machines can bring in additional funds to put towards a new item, facility space, or robot, and should be considered if repairs and maintenance are becoming a burden.  

NRTC Automation can help  

Decommissioning doesn’t have to be a mystery. NRTC will help every step of the way, ensuring that the proper steps are taken, swiftly and efficiently, keeping everyone in the loop and taking the mystery out of the equation. We have a customizable yet structured industrial tear out service, and work with companies to meet deadlines, develop a plan, and make sure a broom-ready facility is complete at the end of the process.   

Contact NRTC today to learn more about our quick and painless decommissioning services, and how we can help you.   

Read More
NRTC Services Lydia Sanderson NRTC Services Lydia Sanderson

Decommissioning – How Does it Work?

Decommissioning can be a mystery process. Seemingly overnight, a facility or space containing industrial machinery can be emptied, cleaned, and ready to be repurposed. But what is the process behind it?

Decommissioning can be a mystery process. Seemingly overnight, a facility or space containing industrial machinery can be emptied, cleaned, and ready to be repurposed. But what is the process behind it? 

NRTC Automation is at the forefront of decommissioning services, and we support and walk customers through the process every step of the way. Read on to learn more about how our decommissioning process works.  

How does decommissioning work? 

FIRST, DETERMINE IF IT’S TIME TO DECOMMISSION

The first step in the decommissioning process is to determine that the industrial machine or space is ready to be decommissioned.  

For an industrial machine or robot, are you replacing parts often, or are spare parts becoming a challenge to find? How much money do you have to invest in repairs and maintenance? Answering these questions can help you determine if it is time for decommission or replacement.  

Perhaps a company has outgrown its warehouse and needs to move to a larger space, or adversely has decided to close its doors. These instances would require decommissioning on a bigger scale.  

NRTC can decommission anything from individual robots to facilities larger than 750,000 square feet.  

PREPARATION NEEDS TO BE COMPLETED 

Once you have decided to decommission, it’s time to make sure all the prep steps are completed. Obtaining approvals from the board and management are important, as well as figuring out if the space or facility will be reused or demolished.  

It’s also important to set and define time restrictions the project might have, such as moving dates or target goals for the repurposing of the facility.  

If there are any assets that are going to be moved to another facility, such as an industrial robot or machine, it’s important to transfer those ahead of time. All other assets marked for decommissioning will be taken care of during the process.  

Once the prep work is complete, it’s time for NRTC Automation to take over.  

LET THE DECOMMISSIONING BEGIN 

NRTC starts the decommission process with a 3D facility scan, which includes photos of all industrial equipment and a layout of the facility. Then, a project manager oversees the tear out, from start to finish.  

As part of the process, we identify the equipment of value versus those machines that will need to be scraped, and remove one section at a time, making sure we consult on the method of removal that fits best for a business.  

As NRTC moves through the process, the project manager will provide updates of the project through key milestones and the timeline developed, and communicate a schedule of all the steps. Transparency throughout allows for constant updates, and keeps the project on track.  

Safety is our priority, so expect safety signage and other measures in zones that could be potentially hazardous or dangerous. The NRTC team will wear branded safety gear for visibility and we take all precautions listed by OSHA.  

TIE UP LOOSE ENDS  

Once NRTC Automation has completed the tear out, we complete the broom-ready space by cleaning up any loose ends. This includes making sure the floor is smooth and removing any wires, hooks, or bolts that may keep the floor from being flush.  

Once finished, you have a space that is ready to be swept and repurposed, and the project manager will do one last walkthrough to ensure all steps are completed.  

DECOMMISSIONING WITH NRTC 

Decommissioning doesn’t have to be a mystery, or a long, -drawn-out process. NRTC Automation’s comprehensive decommissioning services place an emphasis on safety, speed, and efficiency. We have a customizable yet structured industrial tear-out service, and work with companies to meet deadlines, develop a plan, and make sure a broom-ready facility is complete at the end of the process.  

Contact NRTC today to learn more about our quick and painless decommissioning services, and how we can help you.  

Read More
NRTC Services Lydia Sanderson NRTC Services Lydia Sanderson

NRTC: How Do You Know When It's Time to Decommission? 

Not everyone finds it easy to decommission old equipment, mainly due to a lack of proper guidance on letting go of industrial machinery.

 

Not everyone finds it easy to decommission old equipment, mainly due to a lack of proper guidance on letting go of industrial machinery. 

It can be difficult to determine when you should decommission your equipment. You may not be sure of what signs to look for, or if the money you are putting into it outweighs the investment. 

Eventually, your machine is going to wear out, and when it does, you have a choice to make. Deciding it is time to say goodbye, and decommission it, or invest more money in repair costs.  

 

Signs that confirm you should decommission  

#1: ABNORMALLY HIGH REPAIR COSTS  

Even a machine that gets regular maintenance will one day encounter a large repair issue, and with that, a high cost. Knowing when that cost, paired with the regular maintenance, is becoming too much is key to knowing when to decommission.  

Mechanics and machinery do wear over time, and replacing parts is required over the years. When this starts to happen with more frequency, take time to examine the cost you are putting in for upkeep versus the cost for a replacement.  

Purchasing a used machine can keep costs low and solve ongoing repair issues. Our partner, HGR, carries a wide selection of industrial surplus including used machines and robots, and they are a great resource when looking to replace your decommissioned machine.  

#2: THE MACHINE BECOMES A SAFETY CONCERN  

The safety of employees and staff should always be the number one priority of a workplace. If a machine becomes a health or safety hazard, decommissioning should be done immediately.  

Safety hazards may not be as visible as a worn belt or sparks. If a machine doesn’t start up the way it should, the cause should be investigated promptly, as it could be an indication of something potentially hazardous. Make sure your staff is communicating any issues with machinery that could lead to a safety hazard, and ultimately, decommission.   

 

#3: EQUIPMENT DEPRECIATION  

Equipment depreciation happens naturally over time, even with regular maintenance and care. Unless the machine sits idle at an industrial warehouse, each time it runs it will reduce its value. 

As depreciation happens, make sure you do some quick financial calculations. Choices can be made to run the machine until it surpasses its usefulness, or sell it prior to the end of its lifetime, and make a return on your investment. A clear financial picture can help you to make an objective decision regarding decommissioning.  

 

#4: COST OF MACHINERY INSURANCE INCREASES 

Insurance is a necessary part of machine ownership, but can also be a great indicator of when it may be time to decommission. When your premiums start to increase, it means the insurance company has evaluated the risk of that machine as increasing due to age.  

Insurance companies will also lower premiums based on new safety measures. If you do have to decommission, look for a newer used machine or robot that may save you on insurance as well.  

NRTC IS YOUR GO-TO PARTNER FOR ALL DECOMMISSIONING NEEDS 

It is time to say goodbye to your equipment when it no longer functions as it should despite all the many repairs and maintenance. At NRTC, we are the experts in decommissioning machinery We have transparent processes that give you visibility from start to finish. 

Read More
NRTC Guide Lydia Sanderson NRTC Guide Lydia Sanderson

Does Your Robot Just Need Maintenance, Or Should You Decommission?

At what point do you stop robot maintenance and plan to sell or decommission?

 

At what point do you stop robot maintenance and plan to sell or decommission?

Many manufacturing lines have older industrial robot models that continue to undergo maintenance. Some of these robots may be a few years old, while others have been around for decades.

Remember that an old piece of equipment does not automatically mark it ripe for decommissioning. Some of these machines feature stable components designed to handle the job well for a very long time.

The problem starts when you keep incurring downtime as the robot undergoes maintenance.

How can you tell when to simply perform maintenance and when to decommission? Read on to learn more about appropriately using and selling your robots.

 

Should you perform maintenance or decommission your robot?

Industrial robot maintenance

Whether you have new or used industrial robots, maintenance is part of the important undertaking that you cannot afford to ignore. Used robots may require more frequent maintenance than new ones, but your production throughput should rarely be impacted.

 
 

Working with any industrial machinery requires you to have a maintenance schedule. Remember that every robot undergoes three types of maintenance:

· Reactive maintenance – The type of maintenance done after the industrial equipment breaks down. Whereas this approach saves money in the short run, it can be costly in the long run. Not only does it cause efficiency loss, but it also triggers a premature failure

· Preventive maintenance – This approach sets specific time intervals per industry guidelines for scheduled maintenance that avoids untimely breakdown. It typically covers routine tasks like tightening external bolts and checking the robot repeatability.

· Predictive maintenance – As the name suggests, it involves assessing the current status and using that information to perform only the needed maintenance. Doing so is estimated to save maintenance costs by 18 to 25%.

Pointers to decommissioning the robot

Robots have a certain usable life that ranges from five to 20 years based on the care and type of service it delivers. Here are some of the factors that will let you know it is about time to sell or decommission your equipment:

1. Spare parts are no longer available

Evaluate the cost you normally incur on spare parts annually to keep your system running. Additionally, check the difficulty level over time of getting required spare parts. If vendors start taking longer than usual to get replacement parts or turn down orders because the materials are not available in the market, it could be time to let go of your equipment.

2. The robot breaks down more frequently than it used to

Keep a record of all the breakdowns associated with the robot. Consider important details like the timeframe of the breakdown, the extent of the impact, and the cost of repair. If your report shows that it has been breaking down more frequently in the last few months than it did before, it is likely no longer worth keeping your robot.

3. Quality of products or packaging has gone down

Robots are designed to enforce factory automation, effectively improving the quality of products or services delivered. If you notice that this is declining despite repeated maintenance and components replacement, you would likely have to decommission the industrial equipment. Note that sometimes low-quality service often points to poor maintenance practices. Check existing guidelines to confirm whether something is being done wrongly.

4. Do you still have the skillset to keep the robot operational?

As much as the robot brings automation into your business processes, it will often need someone who knows how to handle it. The older models tend to be complex and require craftspeople to help keep them running. If you have a shortage of those skills, there is a high chance that no one will be able to fix it when it breaks down. In that case, you do not need to wait for failure to happen to start planning on phasing out.

5. Incurs more costs and time on maintenance

Most businesses operate with a certain maintenance budget and an allowed timeframe for maintenance. If you are spending more than usual, you need to seriously consider letting go of the troublemakers. That would help free your resources for more productive work.

NRTC IS YOUR GO-TO PARTNER FOR ROBOT MAINTENANCE AND DECOMMISSIONING

At NRTC, we believe that you should always use highly-efficient equipment to deliver the desired level of automation. When it no longer meets the required threshold, you need to safely let go of it without causing harm to the environment and disrupting your operations.

You can confidently rely on us to decommission your robot when it no longer functions effectively. We have trained personnel with relevant skills and toolsets to get the job done correctly. Visit our site to learn more about our decommissioning services.

Read More
NRTC Services Lydia Sanderson NRTC Services Lydia Sanderson

Decommissioning Prep with NRTC

Get a clean, spacious facility without the hassle with NRTC Automation.

Get a clean, spacious facility without the hassle with NRTC Automation. 

Tear outs don’t have to be complicated. With NRTC Automation’s tried-and-true process, we will complete your decommissioning project within your time requirements with a professional and attentive team.  

To make the tear out process faster and easier, check out our steps below on how to prepare for a tear out for the best results.  

NRTC’s decommissioning process 

Before the start of the project 

NRTC recommends that you check off these necessary tasks before a tear out: 

  • Obtain approval: Before a facility is decommissioned, it’s necessary to obtain all approvals from the board and management teams required to move on with the decommissioning process. 

  • Determine the use of the facility: Will your company reuse the facility for a new project, or will a new manufacturer move in to take over the space? Alternatively, the facility may be demolished. Understanding the next phase for the facility will help you plan for the remainder of the tear out.  

  • Figure out your time constraints: Your timeline will be based on the future use of the facility. If another manufacturer or another build is moving into the space, then you will want to leave some room between the end of the decommissioning project and their move-in date.  

  • Manage assets: Decide which equipment will be transferred to another facility for reuse. Once you have completed that step, the remainder of the equipment will be managed by NRTC Automation during the decommissioning process.  

Once these tasks are complete, NRTC can start the decommission of your facility. 

NRTC in the warehouse 

Our Decommissioning Services are thorough and efficient to ensure that we meet your timeline while providing a broom-ready facility at end of service. 

  • 3D facility scan: Our 3D technology will provide a layout of your facility as well as photos of all your equipment, allowing NRTC Automation to complete the tear out without delay.  

  • Project manager and team: NRTC will assign a project manager to see your tear out from start to finish. Your project manager will be dedicated solely to your project, as will a team of certified professionals in the manufacturing and industrial automation industries. Our team members will be available throughout the entire project for your tear out needs. You can easily identify them with our NRTC Automation branded safety gear.  

  • Defining key milestones and schedule: Your project manager will define key milestones for your project to keep you updated on the progress of the tear out, as well as a definitive schedule based on your time requirements. The timeline you define will be the one we follow as we decommission your facility.  NRTC Automation’s project managers are industry professionals with years of experience to aid you in your tear out. With constant updates on your progress, you’ll never have to worry about the project being sidetracked.  

  • Prioritize safety: Just before the tear out begins, NRTC Automation will post safety signage and set up perimeters to protect our team and yours in dangerous work zones. As mentioned, our team will also wear branded safety gear for easy identification and security. Safety is our priority. Taking precautions as listed by OSHA will allow our team—and yours—to work efficiently without accident or injury.  

Check out this graphic to visualize our streamlined process. 

 NRTC Automation takes your tear outs seriously. That’s why we use our proven process used with partners like Toyota and Mercedes-Benz to clear out your facility. 

Once these steps are complete, NRTC will remove equipment and scrap from your facility for a clean warehouse ready for your next project. 

Work with NRTC for expert service 

Use our checklist above to prepare for NRTC’s Decommissioning Service. Being prepared means you’ll get the most return on your tear out, allowing for a faster process and greater savings. 

TALK TO OUR TEAM TO LEARN MORE 

NRTC Automation is dedicated to providing high-value industrial automation and manufacturing equipment solutions to all our customers.  

From decommissioning and tear out to industrial robotic training services to custom flexible work cells, NRTC is the key to integrate your workplace. With personalized training and custom-built designs, NRTC Automation is the destination for all your industrial automation and manufacturing equipment services. 

Schedule a free consultation by clicking the button below.

Read More
NRTC Services Lydia Sanderson NRTC Services Lydia Sanderson

What is the NRTC Lifecycle?

You can trust that, with NRTC Automation, you’ll be supported from the start of your automation journey to the next stages of growth.

You can trust that, with NRTC Automation, you’ll be supported from the start of your automation journey to the next stages of growth. 

NRTC Automation prides itself on providing our customers with services that meet any automation need they might have. 

From decommissioning to industrial robot refurbishing to custom work cells, NRTC is your ideal partner for growth in the manufacturing industry. 

Learn more about the NRTC Lifecycle and how you can become an NRTC partner below. 

Join the NRTC Lifecycle 

Who is NRTC Automation? 

NRTC Automation was founded over a decade ago, providing decommissioning and automation services for small to large manufacturing facilities.  

We are trusted by the world’s top automotive manufacturers, and we continue to preserve our reputation with personalized and deliberate services for our customers.  

We are best known for our Decommissioning and Tear Out Services. With a team dedicated to the customer’s project, a project manager that guides the customer every step of the tear out, and our ability to meet deadlines according to the customer’s needs, NRTC Automation sustains our role as leader in providing decommissioning services worldwide.  

On top of world-class decommissioning and tear outs, NRTC Automation also offers Service Parts Manufacturing Services and Automation Services. 

We can manufacture service parts for your company in our warehouse with a custom-built work cell specific to your design needs. Also, we offer prototyping so our customers can focus on manufacturing while we perfect their product. 

NRTC's Automation Services provide turnkey automation solutions for any production line. We’ll design, build, and engineer a custom work cell for you with affordable refurbished equipment. Our customers have reported an increase in throughput and capacity by over 200 percent just by adding our custom work cells to their facility. 

Other automation services for a well-rounded manufacturing company include:  

Our comprehensive industrial and automation services give manufacturers the ability to stay on top of their production needs and maintain productivity levels. 

What is the NRTC Lifecycle? 

NRTC Automation aims to be your full-service automation partner. The NRTC Lifecycle means we’ll help you from the ground up to build your automated production line, assist with troubleshooting, hiring, and training, and tear it out when you are ready to move on to your next project.  

View our graphic to visualize how NRTC can help you from start to finish

Planning and Design is the foundation of a solid manufacturing process. This phase starts when we help you design and build your custom robotic work cell. Whether you’re looking to install assembly, arc and spot welding, or material handling robotics into your production line, our technicians will work with you to develop a work cell implementation strategy that meets your demands. By scheduling a free consultation with us, you’ll start on the path to more productive manufacturing. 

Installation and Setup provides comprehensive production support. We’ll scout and hire qualified technicians for your now-running automated line, as well as offer robotics training to your employees for well-rounded, educated staff. We create personalized training plans for your company so your employees get exactly the training they need. 

During the Extended Life Expectancy phase, NRTC Automation offers services that will keep your equipment operating smoothly. Send your equipment to us for repairs, refurbishment, and troubleshooting to ensure that you’ll meet your production goals every quarter. We work with popular brand name robots and equipment like KUKA, Siemens, and ATI to minimize downtime on your warehouse floor. 

Decommissioning and Removal will allow you to grow your company on your timeline. We’ll buy your assets and recycle the rest, leaving you with a broom-ready facility for your next project. With an experienced project manager and a team dedicated to your project, you’ll be impressed with how efficiently and effectively we clean out your facility. 

Finally, as your long-term automation partner, we’ll start the cycle again to improve your production processes for the next step in your company’s growth. 

What industries can benefit from NRTC’s services? 

NRTC Automation works with manufacturers of every industry. From plastics to aerospace to automotive, we have the solutions you need to rise above the competition. 

How do I get started? 

Visit NRTC Automation’s website! You can schedule a free consultation with us. After discussing your current needs, as well as your vision for the future, we’ll create the best automation plan for your company. 

Alternatively, if you know what you need, you can submit a form on any of our service offering pages. Our friendly customer service will get back to you within one business day to discuss your options. 

BECOME AN NRTC AUTOMATION PARTNER TODAY 

NRTC Automation is a trusted partner providing comprehensive industrial automation and manufacturing services. After delivering our services to top automobile manufacturers across the world for more than a decade, NRTC Automation is the destination for tear out services and robotic solutions. 

Visit us today on our website to schedule a free consultation

Read More
NRTC Staff Lydia Sanderson NRTC Staff Lydia Sanderson

Meet LaVern Mast!

As NRTC Automation’s Director of Decommissioning, LaVern Mast helps companies move onto the next project while meeting tight deadlines.

As NRTC Automation’s Director of Decommissioning, LaVern Mast helps companies move onto the next project while meeting tight deadlines. 

At NRTC Automation, we are dedicated to providing the best for our customers. Our Decommissioning and Tear Out Services stand out because of our commitment to safety, timeliness, and making a return on equipment value. 

LaVern Mast is the Director of Decommissioning at NRTC Automation since September 2019. With years of experience in transportation, industrial equipment, and operations, LaVern offers our customers the professional and timely services they need to move onto their next project. 

Learn more about LaVern and his work with NRTC Automation below! 

LaVern Mast: Director of NRTC Automation Decommissioning Services 

Background 

LaVern Mast, also known as Vern, has years of experience in transportation, equipment sales, and operations. 

Vern spent five years specializing in heavy equipment hauling in the transportation industry. After that, he co-owned and managed equipment rentals and sales in North Florida for three years. 

Prior to joining NRTC Automation, Vern worked as the Regional Operations Manager at IronPlanet and subsequently the Director of Government Services Operations at Ritchie Bros & IronPlanet Inc. for a combined 11 years. 

Vern’s experience with NRTC Automation 

In September 2019, Vern joined NRTC Automation as the Director of Decommissioning. 

In his role as Director, Vern oversees the decommissioning and tear out jobs. He delivers quotes by pulling information from the company and the project, including the equipment and its worth. The quote is then based on the timeline that the customer requests. 

Vern’s other responsibilities as Director include: 

  • Identifying and choosing the right teams for each decommissioning job from NRTC staff or subcontractors 

  • Managing cost budgets for each decommissioning job 

  • Assisting the sales team with new business development 

For large decommissioning projects, Vern will attend the job to support the team and ensure a smooth tear out process. 

Passing decommissioning jobs with flying colors 

Not only does Vern excel in managing NRTC Automation’s decommissioning projects, but he is also an avid pilot. Vern has been flying for 16 years, and he is IFR rated, which enables him to fly in various weathers. 

Vern says that he takes pleasure in flying as his method of travel to decommissioning job sites. He also enjoys flying as a hobby, as he finds it to be stress-relieving. 

A multi-talented man, Vern makes an excellent addition to NRTC Automation’s team. 

Working in decommissioning 

Decommissioning a facility of any size requires a dedicated and focused team. That’s why NRTC Automation trusts Vern with his years of experience in transportation and industrial equipment to run even our most complex tear out projects. 

NRTC Automation has trained and experienced project managers ready and able to do the job. When Vern is selecting a project manager to lead a job, he chooses a professional with a background in management, including both people and projects. NRTC’s decommissioning project managers are also well-versed in industrial equipment and automation to perform the job well. 

As a decommissioning team member, the perfect candidate for a project would have electrical, mechanical, and demolition experience. However, NRTC Automation can train from the ground up. Our internal team has the know-how and experience to provide our customers with smooth and quick tear out. 

For our team members, safety is a priority. The most dangerous part of the job is successfully disconnecting the 480-volt power sources, from the industrial machines. The decommissioning team must be trained in OSHA safety standards to prevent accidents. Our teams also ensure that all equipment is disconnected before performing any work, as well as using lockout/tagout (LOTO) procedures consistently. 

What differentiates NRTC Automation from the rest? 

1. SAFETY 

As mentioned, safety is NRTC Automation’s priority. We have an impeccable safety record which is aided by: 

  • Our team’s training in safety standards as mandated by OSHA 

  • Our branded high-visibility safety gear 

  • The safety perimeters and signage that we set up for every project 

  • The detailed plan we create for each project for a smooth tear out process  

2. TIMELINESS 

Plus, NRTC Automation completes decommissioning projects based on customers’ timelines. That means if you have a due date to move onto your next project or relocate to a new facility, NRTC Automation will help you meet it.  

To show you how committed we are to meeting your deadline, NRTC Automation has met the deadline or finished ahead of schedule for 100% of the projects we’ve completed. 

3. VALUE 

Our competitors can’t match the value we provide for our customers.  

Our tried and true process starts with providing our customers with a 3D scan of the facility to prepare the best tear out plan.  

NRTC Automation will evaluate your equipment to determine what can be repurposed and what will be scrapped. The repurposed equipment still has value, which can become a return on your original investment.  

We assign one of our project managers and a team dedicated solely to your tear out. Then, once the decommissioning process is complete, you’ll have a broom-ready warehouse prepared for your next move. 

No matter the reason for a tear out—be it for relocation, an updated assembly line, a new project, or whatever else—NRTC Automation will decommission your facility by your deadline. 

 
 

Interested in decommissioning with NRTC Automation? 

Schedule a free consultation! We will provide you with a quote so you can clear out the production floor on your timeline. Free up space and move onto your next project with NRTC Automation. 

CONTACT NRTC AUTOMATION TODAY. 

NRTC Automation is a trusted partner providing comprehensive industrial automation and manufacturing services. After delivering our services to top automobile manufacturers across the world for more than a decade, NRTC Automation is the destination for tear out services and robotic solutions. 

Visit us at www.nrtcautomation.com

Read More
NRTC Services Lydia Sanderson NRTC Services Lydia Sanderson

NRTC Automation is Offering Free Consultation Services

With a free consultation service, you’ll learn how NRTC Automation will tailor our services to help you develop an automated manufacturing business.

With a free consultation service, you’ll learn how NRTC Automation will tailor our services to help you develop an automated manufacturing business. 

Growing your business in manufacturing means enhancing your production line with automation. This poses a challenge to manufacturers who aren’t sure what steps to take to integrate industrial automation into their company. 

With NRTC Automation as your trusted partner, you can grow with confidence. 

We are offering free consultation services so you can find out how we can help you move to the next level in your manufacturing business. 

NRTC Automation Free Consultation Services 

Who are we? 

NRTC Automation is dedicated to providing high-value industrial automation and manufacturing equipment solutions to all its customers.  

We have over a decade of experience in industrial automation and manufacturing. As a trusted partner of top auto manufacturers around the world, we offer high-quality, timely, and professional automation services for manufacturers of all sizes. 

From decommissioning and tear out to industrial robotic training services to custom flexible work cells, NRTC is the key to integrate your workplace. With personalized training and custom-built designs, NRTC Automation is the destination for all your industrial automation and manufacturing equipment services. 

What can NRTC Automation do for you? 

There are few automation problems that NRTC can’t solve. From building your production line to tearing out your facility, we can help you move into the next phase of development, no matter where you’re at. 

We also offer robotic training servicesindustrial robot refurbishingand tool and fixture storage to cover your automation needs. 

Want help automating your company? 

Are you having ergonomic, throughput, or quality challenges with your manufacturing operation? 

Visit NRTC Automation for a free consultation! We’ll talk through your toughest automation problems and help you take the next step toward growing your business.  

From building parts for your business to automating your production line, we can help. 

 

How to Request a Free Consultation 

Requesting a consultation is easy. Fill out the form on our website with as much information as you can provide us. Be sure to include video and/or photos, and a thorough description of what you need. We suggest that you provide as much detail as possible so we can prepare the best plan for your company.  

Once we receive and review the information, we’ll contact you to set up a time for the free consultation via a Teams, WebEx, or Zoom call. It’s that easy! Come with your list of questions and we’ll be prepared to provide answers.  

Note: Due to COVID-19 restrictions, all consultations will be held over phone and video calls. 

AUTOMATE YOUR BUSINESS WITH NRTC AUTOMATION TODAY. 

NRTC Automation is experienced in helping manufacturing businesses in any industry develop automation in their company. With our comprehensive automation services, we are able to assist in every step of the process as you build your production line. 

Schedule your free consultation with NRTC Automation today and secure a more productive and profitable future for your business. 

Read More
safety Lydia Sanderson safety Lydia Sanderson

How NRTC Prevents Accidents in Manufacturing Facilities

Safety is key in all manufacturing work. NRTC Automation divulges how we prioritize safety during our services.

There are a lot of moving parts during work in a manufacturing facility, both literally and figuratively. This goes for both day-to-day production efforts and decommissioning. Whether you are only tearing out a part of your factory or the whole building is being decommissioned, the tear out process is a team effort

Because there is so much going on in a factory, it is essential to practice safety measures as outlined by OSHA, or the Occupational Safety and Health Administration. Following safety regulations will protect not only our team and your employees, but it will also help prevent equipment damage as well. 

NRTC Automation prioritizes safety in all our services. Learn more about the statistics of manufacturing accidents and how to prevent them during decommissioning below. 

Preventing Accidents in Manufacturing

Know the Statistics 

According to OSHA, over 5,000 workers died on the job in 2018. Around 20% of those fatalities were in construction. 

Construction and manufacturing are closely linked and experience the same dangers of falls, electrocutions, collapsing structures, and large, heavy machinery. 

Because of this, it is of the highest importance to make safety the priority in all situations. Working in a warehouse or factory has the potential to be deadly if the equipment isn’t handled correctly.  

OSHA Safety Regulations 

In manufacturing and construction, OSHA’s safety regulations protect people from serious injuries or death. Before doing any decommissioning work, NRTC Automation ensures that all workers are prepared for the job by following the safety guidelines. 

OSHA’s safety guidelines for these industries include the following: 

  • Safety training for employees 

  • Compliance assistance for employees 

  • Fair enforcement by employers and authorities 

  • Managing hazards in the workplace, such as clearly marking chemicals or fixing broken lifts 

  • Provide all necessary safety equipment for all employees, such as hard hats or gloves 

By following the guidelines above, workers in manufacturing and construction can do their job efficiently and with confidence. 

Safety During Manufacturing 

Safety begins before work starts. NRTC’s decommissioning process follows strict OSHA guidelines. 

Tear outs can be a lot to handle, especially if a solid plan is not set before the decommissioning process begins.  That’s why NRTC inspects and maps out the facility with a 3D scan to ensure that the layout of the building and equipment are understood.  

Then, a plan will be made based on the scan to determine the safest and most efficient way to remove equipment from the facility. The plan will prevent any mishaps with equipment and provide room for lifts and other tools to pull the equipment out. 

Once the plan is made, the air, water, and electricity will be turned off in the facility. This will protect NRTC Automation’s workers, as well as the facility’s employees, from electrocution while handling machinery and equipment. 

During the tear out, our team members will wear full safety gear with branding to be both highly visible and identifiable as well as to protect themselves from injury. Safety gear during a tear out includes: 

  • Hard hat 

  • Neon safety vest with a branded name 

  • Steel toe boots 

  • Gloves 

  • Safety glasses 

NRTC Automation’s team will also set up safety perimeters and signage around the facility to ensure that no workers are in the way during the tear out. 

All debris and clutter will be removed from the facility to make the space moveable and eliminate any tripping hazards. 

And of course, communication is a major component of a substantial safety practice. As workers move equipment, drive forklifts, or any other activity that could harm other people, communicating is essential to prevent accidents. 

Having a plan, wearing safety gear, establishing safety perimeters, clearing debris, and communication within and between teams are the keystone safety practices that will protect all workers from harm during a tear out. 

NRTC Automation’s Safety Practices 

NRTC Automation follows all safety procedures outlined above and adapts each individual tear out project with a personalized plan to preserve equipment and protect workers from harm. 

Our team is proud of our commitment to safety. By honoring the lives of workers in the construction and manufacturing industries, workers can confidently help companies and communities to work on new projects and create new products for the global market. 

TRUST NRTC AUTOMATION WITH YOUR NEXT TEAR OUT. 

NRTC Automation is dedicated to providing high-value industrial automation and manufacturing equipment solutions to all its customers.  

From decommissioning and tear out to industrial robotic training services to custom flexible work cells, NRTC is the key to integrate your workplace. With personalized training and custom-built designs, NRTC Automation is the destination for all your industrial automation and manufacturing equipment services. 

Contact NRTC Automation today to move on to your next industrial project. 

Read More
NRTC Staff Jaydip Patel NRTC Staff Jaydip Patel

Meet Dan Hill!

Learn more about Dan and his work with NRTC below!

At NRTC Automation, we appreciate our team for providing our customers with the best solutions for their industrial and automation needs. Today, we’re introducing you to Dan Hill. 

Dan Hill is the Vice President and General Manager of NRTC Automation. Since 1996, Dan has worked in manufacturing, collecting over two decades of experience in operations, construction, excavating, and industrial robots and equipment. 

Learn more about Dan and his work with NRTC below! 

Dan Hill, Vice President and General Manager

Dan’s background 

Dan Hill has worked in industrial and automotive manufacturing industries since 1996. Starting at PGE Industria, Dan supervised assembly personnel and contributed to the Engineering and Operations departments, growing his expertise in management-level experience in manufacturing. 

In 2000, Dan started working with industrial robots and equipment in Michigan at U.S. Manufacturing. He operated the entire production process, from making dyes and stamping parts to delivering the product to the customer. After transitioning from a Robot Weld Technician to a Senior Weld Technician to a Corporate Weld Engineer, Dan obtained a diverse background within the decommissioning and manufacturing fields. 

Dan worked with Radar Industries from 2007 to 2010 as a Maintenance Technician and Robot Programmer until he continued as a Maintenance Leader with Windsor Machine Group. Finally, from 2011 to 2019, Dan managed operations at Quality Metal Craft and was promoted to Prototype Engineering and Maintenance Manager in his last two years with the company. 

His work with NRTC Automation 

Dan started working with NRTC Automation in April 2019. As the Vice President and General Manager, he oversees Automation, Service Parts, and Engineering Services. 

In his own words 

After asking Dan about his favorite part about automation, he answered: 

“I enjoy working with customers that want to automate their manufacturing processes. When customers reach out to NRTC Automation, they typically have longstanding manual processes and a lot of questions on how they can make the move to automation.    

NRTC Automation is unique in that we can help customers through the full automation implementation process. That starts with understanding the process and creating a cell design. We also have access to high-quality used equipment which provides a great lower-cost solution to companies that are starting out.  

Our Automation team integrates the cell into the customer facility and helps train the customers on how to operate the equipment. It’s a great feeling when we complete a project and our customer has an automated process with faster cycle times and lower production cost.”   

Passion and dedication are the qualities we see in Dan. It’s because of people like him that NRTC Automation leads the industry in providing the best comprehensive automation and industrial services to companies around the world. 

DO YOU WANT TO LEARN MORE ABOUT US? 

NRTC Automation provides extensive services for industrial and manufacturing assets. From industrial robotic engineering to custom-built flexible work cells, NRTC Automation can help you minimize disruption and downtime in the work area while emphasizing safety, speed, and efficiency. Contact us today to find out how we can provide personalized solutions for your company. 

Read More
NRTC Guide Jaydip Patel NRTC Guide Jaydip Patel

A Breakdown of the Decommissioning Process

Decommissioning can be a complicated operation of approvals, project deadlines, removing equipment, and cleaning up the remains.

With NRTC Automation’s attention to detail and commitment to quality, decommissioning is a smooth process from the contract to the walkthrough.

Learn more about our step-by-step process for decommissioning factories and manufacturing facilities below!

Decommissioning can be a complicated operation of approvals, project deadlines, removing equipment, and cleaning up the remains. 

With NRTC Automation’s attention to detail and commitment to quality, decommissioning is a smooth process from the contract to the walkthrough. 

Learn more about our step-by-step process for decommissioning factories and manufacturing facilities below! 

Step-by-Step Process of Decommissioning 

CONTRACT AND 3D SCAN 

First, we will determine the scope of work and the equipment’s wholesale worth. 

After an agreement is signed, NRTC will create a 3D scan of your facility to prepare the best tear out plan. 

PLANNING AND PROJECT MANAGEMENT 

The tear out plan is based on your time requirements. If you have a big project coming up or need to move house to another facility, we will work with you to get your facility broom-ready in time. 

In order to stay on task, we provide a dedicated project manager to set key milestones for your progress. Plus, you’ll have a team committed solely to your project to prevent project crossovers and inconvenience. 

PREPARATION 

Before we begin removing your equipment, we’ll prepare the facility for the tear out. 

In order to provide a safe working environment, you’ll have to disconnect the power (lock out tag out), air, and water in your facility, followed by air gapping. This will prevent any injuries to the team or accidents with the equipment and facility. 

DECOMMISSION 

Once the prep is complete, then we can begin the tear out. We will identify the value equipment versus scrap and remove the equipment one section at a time. You can decide the method of removal according to your needs and preferences. 

CLEAN UP 

Once the tear out is complete, we will clean up any loose items as well as remove any bolts or protrusions in the floor back to a flush/smooth surface. We’ll make your facility broom-ready for your convenience. 

WALKTHROUGH 

Once the cleanup is finished, your project manager will complete a checklist walkthrough of the space to ensure that the decommissioning process is complete. 

Get decommissioning services you can trust. 

Decommissioning your facility doesn’t have to be a drawn-out process that wastes valuable time and money. With NRTC Automation, you can have a clean and clear facility ready for the next step according to your timeline.  

Our decommissioning team follows a tried-and-true process adjusted to your needs to get your facility broom-ready. Plus, you’ll have a project manager and tear out team dedicated solely to your company to finish your project on time. 

CONTACT NRTC AUTOMATION TO DECOMMISSION YOUR FACILITY. 

NRTC Automation provides customized solutions for manufacturing and industrial assets. With over a decade of experience, we have built partnerships with top manufacturers based on trust and dedication to quality.  

We also offer robotic services: from designing and building flexible robotic cells to training your staff in robotics, we can provide the solution you need personalized for your company.  

Contact NRTC Automation today for more information on how we can help you tear out for your next project. 

Read More
NRTC Guide, NRTC Services Jaydip Patel NRTC Guide, NRTC Services Jaydip Patel

Here's What Happens to Recycled Industrial Materials

In 2017, the U.S. produced about 7.6 billion tons of industrial waste, and only 30% of all industrial waste is recycled.

Thankfully, recycling is becoming easier as technologies develop and more recycling companies enter the market. Read more about the source and types of industrial waste and how they are recycled below.

In 2017, the U.S. produced about 7.6 billion tons of industrial waste, and only 30% of all industrial waste is recycled.

Recycling is important for two reasons, and the first one that comes to mind is sustainability. Who wouldn’t want to contribute to a cleaner, greener world? Recycling waste materials lowers pollution rates, lessens production’s harmful impact on animals and marine life, improves standards for human health, and eliminates the addition of one more product in a landfill. 

The second reason is liability, as industrial waste can potentially be dangerous. Violating waste regulations is expensive and may have negative consequences for employees and the company. The Superfund law is reinforced by the EPA to keep companies responsible for their waste, encouraging them to take action against unlawful dumping. 

Thankfully, recycling is becoming easier as technologies develop and more recycling companies enter the market. Read more about the source and types of industrial waste and how they are recycled below. 

Recycling Industrial Materials 

Source of industrial waste 

Industrial waste is produced by manufacturing companies, construction sites, and production and power plants. The waste can be a by-product of manufacturing, like raw materials such as metals, or it may be broken and defective equipment that cannot be repaired. 

When a company finishes a project and completes a tear out of their facility, there is a huge opportunity for recycling materials. Recyclable industrial waste is also produced on a day-to-day basis as production occurs and scrap material is left over. 

COMMON RECYCLED INDUSTRIAL MATERIALS 

A few of the common industrial materials that are recyclable include: 

  • Scrap metals (copper, iron, aluminum, etc.) 

  • Glass 

  • Plastics 

  • Scrap tires 

  • Chemicals 

  • Digital waste 

There is a different process for each of these materials, which will be explained below. 

Transportation of materials 

The logistics of transporting waste materials is important for two reasons: 

  • There will likely be a lot of waste, especially after a tear out, that will be sent for recycling. 

  • These materials could be potentially hazardous (like chemicals) or dangerous (like glass), so proper transportation is necessary for safety

Materials are typically loaded into a roll-off container, ranging in size from 20-yards for heavy materials to 40-yards or more for large industrial equipment. They are then transported by a truck. Compactors may also be used to condense like materials for easier transportation. 

Waste transportation can be costly, which is why NRTC Automation covers the bill during a decommissioning project. We will ensure that your facility is broom-ready by shipping off recyclable materials and prevent any surprise costs associated with transportation. 

Recycling process 

Recycling is a standardized step-by-step process from picking up the waste to presenting repurposed materials to be used for new products. 

Once the materials have arrived at the processing center, they will be dumped and sorted. The sorting process may be done by hand or with automated lines.  

The waste will then be processed once it has been accumulated into groups. Waste can be broken down, melted, or separated by parts and reused. 

Now the waste is transformed into a useable product and can be sold to companies that utilize recycled materials to create new products and be reintroduced to the market. 

REPURPOSED PRODUCTS 

Recycled materials can be reused to create repurposed products, such as:  

  • building materials 

  • industrial equipment, storage 

  • glass products 

  • cables 

The benefits of using repurposed products are that they are cost-effective and marketable for being sustainable. 

Prevent waste by recycling usable materials. 

You can contribute to the movement toward a sustainable world by recycling viable industrial waste. Conforming to the Superfund law and keeping waste out of landfills will allow materials to be repurposed, preventing more pollution and litter from soiling the planet.  

CONTACT NRTC AUTOMATION FOR YOUR TEAR OUT. 

NRTC Automation will provide a customized solution for the decommissioning and tear out of your manufacturing and industrial assets. Our focus is on minimizing disruption and downtime in the work area while emphasizing safety, speed and efficiency. We also provide additional services to help ensure full adoption of automation solutions and a seamless integration into your workplace. 

Contact NRTC Automation today for more information on how we can personalize our solutions for your company

Read More
NRTC Services, safety Jaydip Patel NRTC Services, safety Jaydip Patel

How to Prepare Your Facility for a Tear Out

Tear outs don’t have to be complicated. With NRTC Automation’s tried-and-true process, we will complete your decommissioning project within your time requirements with a professional and attentive team.

To make the tear out process faster and easier, check out our steps on how to prepare for tear out for the best results.

Tear outs don’t have to be complicated. With NRTC Automation’s tried-and-true process, we will complete your decommissioning project within your time requirements with a professional and attentive team. 

To make the tear out process faster and easier, check out our steps below on how to prepare for a tear out for the best results. 

Steps to Prepare for a Tear Out 

On your end: 

OBTAIN ALL APPROVALS REQUIRED 

Before a facility is decommissioned, it’s necessary to obtain all approvals from the board and management teams required to move on with the decommissioning process. 

DETERMINE FUTURE USE OF FACILITY 

Will your company reuse the facility for a new project, or will a new manufacturer move in to take over the space? Alternatively, the facility may be demolished. Understanding the next phase for the facility will help you plan for the remainder of the tear out. 

DETERMINE TIME REQUIREMENTS 

Next, find out what the length of the tear out should be. This will be based on the future use of the facility. If another manufacturer or another build is moving into the space, then you will want to leave some room between the end of the decommissioning project and their move-in date. 

ASSET MANAGEMENT 

Decide which equipment will be transferred to another facility for reuse. Once you have completed that step, the remainder of the equipment will be managed by NRTC Automation during the decommissioning process. 

DISCONNECT POWER, AIR, AND WATER 

Finally, you will want to disconnect your power, air, and water to ensure a safe decommissioning process. 

On our end: 

CONTRACT 

The first step for preparing a tear out is to create a contract for your decommissioning project. 

NRTC Automation is dedicated to quality with over a decade of experience. We'll design the best plan for your tear out based on your facility, your equipment, and your timeline. 

3D SCAN OF FACILITY 

Once the contract is crafted and signed, NRTC Automation will prepare a 3D scan of your facility. This will be useful for decommissioning by visualizing the tear out and determining the most efficient way to remove your assets. 

Our 3D technology will provide a layout of your facility as well as photos of all your equipment, allowing NRTC Automation to complete the tear out without delay. 

ASSIGN A PROJECT MANAGER AND DEDICATED TEAM 

We will assign a project manager to see your tear out from start to finish. Your project manager will be dedicated solely to your project, as will a team of certified professionals in the manufacturing and industrial automation industries. 

Our team members will be available throughout the entire project for your tear out needs. You can easily identify them with our NRTC Automation branded safety gear. 

DEFINE KEY MILESTONES AND SCHEDULE BASED ON TIME REQUIREMENTS 

Your project manager will define key milestones for your project to keep you updated on the progress of the tear out, as well as a definitive schedule based on your time requirements. The timeline you define will be the one we follow as we decommission your facility. 

NRTC Automation’s project managers are industry professionals with years of experience to aid you in your tear out. With constant updates on your progress, you’ll never have to worry about the project being sidetracked. 

SET UP SAFETY PERIMETERS AND SIGNAGE 

Just before the tear out begins, NRTC Automation will post safety signage and set up perimeters to protect our team and yours in dangerous work zones. As mentioned, our team will also wear branded safety gear for easy identification and security. 

Safety is our priority. Taking precautions as listed by OSHA will allow our team—and yours—to work efficiently without accident or injury. 

Get the most return by preparing. 

Once the steps above are completed by both parties, then NRTC Automation can commence the decommissioning process. 

Being prepared means you’ll get the most return on your tear out, allowing for a faster process and greater savings. 

NEED DECOMMISSIONING SERVICES? 

 With over a decade of experience and partnerships with top automotive manufacturers around the world, NRTC Automation is a trusted source for all decommissioning and tear out projects. Contact NRTC Automation today for your tear out needs. 

Read More
NRTC Services Jaydip Patel NRTC Services Jaydip Patel

What Do We Do with Tear Out Waste?

In manufacturing facilities, tear out waste is the remainder of material after industrial robots and manufacturing equipment have been removed.

Waste is a reality of manufacturing, but with proper care and methodology, we can reduce the amount of waste that goes to the landfill and repurpose it for future projects.

In manufacturing facilities, tear out waste is the remainder of material after industrial robots and manufacturing equipment have been removed. 

Waste is a reality of manufacturing, but with proper care and methodology, we can reduce the amount of waste that goes to the landfill and repurpose it for future projects. 

What is tear out waste? 

Tear out waste is any material that is not part of the company’s valuable equipment or resources. 

Waste can be anything from scraps of manufacturing material to profitable materials like copper, or even remnants from lunch break. It’s important to identify waste production to prevent future debris and to save money and materials. Perhaps it is even more important to identify how to correctly manage waste so that resources are used and energy is saved. 

Defining the end-state 

One of the most important parts of decommissioning a project is defining the end-state. The end-state is the goal of the project: a broom-ready facility prepared to take on a new project. Defining the actions that need to happen to get to the end-state will outline our strategy for completing a tear out. 

The end-state is also necessary for considering how we deal with tear out waste. In order to achieve a broom-ready facility, we will need to manage waste in a way that is both efficient and environmentally responsible. 

What do we do with tear out waste? 

Clean material (that is, non-hazardous solid waste) is available for disposal, recycling, or refurbishment. The amount of waste created depends on the type of company and the size of the project. 

When the tear out portion of the decommissioning project is complete, we will break up the waste into three groups: waste to be sent to disposal, waste that can be recycled, and parts that can be refurbished. 

IF IT’S UNSALVAGEABLE, WE DISPOSE OF IT. 

Any material that cannot be recycled or restored will be disposed of. We use trash gondolas to organize and transport materials to construction size dumpsters that will be relocated to a landfill. 

The goal is to reduce the amount of waste that goes to a landfill. In order to do this, we determine what materials can be salvaged and where to send them next. 

IF IT CAN BE REPURPOSED, WE SENT IT TO A RECYCLING CENTER. 

Waste that can be recycled will be sent to the nearest recycling center for repurposing. Some examples of materials that can be recycled include batteries, transformers, large containers, and oil filters. 

There are a few different methods of recycling, and they all make use of materials and gases to create new products or energy: waste can be melted into a homogenous substance and reused, broken down in recyclable parts, or heated to create thermal energy. There are even more methods to recycle depending on the type of waste and the new technologies that become available to recycling centers. 

Recycling is the second-best option for managing waste. Read our next point to find out the best option for managing tear out waste! 

WASTE THAT CAN BE RESTORED WILL BE SOLD TO ORGANIZATIONS THAT REFURBISH WASTE MATERIALS. 

Materials that contain valuables like copper, aluminum, and steel will be sold to an organization that provides the best value. Once a deal is made, the buyer will restore the materials into new equipment for future projects. 

Refurbishing materials is the most environmentally friendly option for managing waste after a tear out. It takes less energy than recycling to reuse materials and it keeps garbage out of landfills. 

There’s more to decommissioning after the equipment is removed. 

Once NRTC Automation completes the tear out portion of the decommissioning project, the next step is to manage the waste from the project. We create a detailed plan for every step of the decommissioning project to ensure that the facility is broom-ready for another project. Once we have delineated waste into the categories above, we distribute the materials to the landfill, a recycling center, or to an organization that will refurbish the waste. 

After the waste is managed, then we can prepare the facility for the next project by creating a smooth surface and performing a walkthrough with a dedicated project manager. 

DO YOU NEED PROFESSIONAL SERVICES TO DECOMMISSION YOUR FACTORY? 

NRTC Automation is renowned for our decommissioning and tear out services. We provide tear outs for all industries in factories and manufacturing facilities around the world. With our dedication to complete the project on your time requirements, our strategic planning process, and our team’s commitment to your project, it’s no wonder that we are trusted by the world’s top automobile manufacturers

Contact NRTC Automation today to discuss how we will decommission your factory according to your standards. 

Read More
safety Jaydip Patel safety Jaydip Patel

How to Practice Safety in the Workplace

At NRTC Automation, we emphasize safety for our staff and for your company over everything else. We follow strict safety standards published by OSHA.

What are the best practices to ensure safety in the workplace, especially in manufacturing? Read more to find out!

According to OSHA, 14 people die from work-related accidents every day. These accidents can be prevented by following safety measures in the workplace as set by OSHA. 

At NRTC Automation, we emphasize safety for our staff and for your company over everything else. We follow strict safety standards published by OSHA. 

What are the best practices to ensure safety in the workplace, especially in manufacturing? Read more to find out. 

Safety in the Workplace 

WEAR THE PROPER GEAR. 

Before you even step into the workplace, you should be wearing the proper safety gear according to OSHA’s hazard/risk categories. For some, this may mean a hard hat and steel-toed boots while others may wear a full hazmat suit. Survey your workplace and determine what category of risk it falls into to ensure that you are protected from accidents and/or chemicals. 

SET UP PERIMETERS AND SIGNS WHEN NECESSARY. 

It’s important to set up perimeters and signs around manufacturing equipment, especially while it is running. Signs will alert people that they are entering a dangerous area and must be alert. Perimeters will keep people out of areas that can cause them serious harm. 

KEEP THE WORKSPACE CLEAR OF CLUTTER AND DEBRIS. 

Tripping hazards may seem insignificant compared to large robots or deadly chemicals, but they pose a safety risk: slips, trips, and falls account for over 700 injuries a year

Keep the workplace clear of clutter by removing old, unused equipment and objects to storage. Clean up any spills and grime to prevent slippage.  

ADEQUATELY TRAIN EMPLOYEES. 

Employees should be fully trained to complete the job. A lack of education can cause devastating injuries or even fatalities. Protect employees and yourself by receiving thorough training so you know the risks of the job and what precautions to take. 

Training for injury prevention is also an excellent measure to take against accidents. By training employees on hazard awareness and potential accidents, you can empower them to protect themselves and each other from dangerous situations. 

Safety at NRTC Automation 

OUR SERVICES & PRODUCTS 

Whether you want to repair and recondition your robot or decommission your facility, NRTC Automation takes the initiative to put safety first. Our staff practices all safety measures required by OSHA. Because of our dedication to protect our employees, our services are reliable and accurate. Our products are tested to ensure total workability to preserve your equipment and protect your employees from product-related accidents. 

YOU CAN REST ASSURED THAT NRTC AUTOMATION HAS YOUR BEST INTERESTS IN MIND. 

Contact NRTC Automation today to learn more about our automation and manufacturing services to minimize disruption and downtime in the work area while emphasizing safety, speed, and efficiency. 

Read More
NRTC Services Lydia Sanderson NRTC Services Lydia Sanderson

Decommissioning Your Facility: Why Would You Need a Tear Out?

Decommissioning a facility or factory is a big undertaking and requires specialized professionals to perform a tear out safely and efficiently.

When you think of the word “decommissioning,” failed companies and sideward projects may come to mind. However, there are many reasons a facility might require a tear out. It depends on the industry and the type of project within the facility. Read more to learn about the reasons for decommissioning a facility.

Decommissioning a facility or factory is a big undertaking and requires specialized professionals to perform a tear out safely and efficiently. 

When you think of the word “decommissioning,” failed companies and sideward projects may come to mind. However, there are many reasons a facility might require a tear out. It depends on the industry and the type of project within the facility. Read more to learn about the reasons for decommissioning a facility. 

What kind of industries need decommissioning? 

Decommissioning is a common practice for many industries to clear out facilities and make way for new projects. 

The most common decommissioning projects are within the industrial, chemical, petrochemical, power, and nuclear industries. Due to heavy equipment and dangerous chemicals, these facilities often require extreme care and expert services to tear out their equipment and prepare the facility for the next step. 

Why would a company need a tear out? 

They want to reuse the facility. 

After a project is complete or a company has fulfilled its work, there is potential to reuse a facility after the tear out process is complete. 

The company originally in the facility may have a new project to work on. 

Alternatively, a company may hand off the facility for a new project by a different company. 

They are relocating to a different facility. 

A company might relocate their equipment to a different facility for several reasons. 

Growth is the goal for every company, and after a certain amount of growth is achieved, it may be necessary to relocate in order to expand the manufacturing and industrial processes. 

A company may also choose to move to an area that is more profitable for their industry. For example, a company that builds mountain bikes may choose to move closer to outlets that service mountain bikers. 

Another reason relocation may occur is to reduce costs, such as for labor, utilities, or shipping. Moving to a different location with less expensive rent and labor and cost-effective transportation would greatly benefit a company as opposed to staying in their current location. 

The facility is being demolished. 

After a tear out, the owner of a facility may choose to have it demolished. The site can be used for a different building like a shopping mall. Another reason for demolition is that the facility may be contaminated with hazardous waste and require decontamination. 

Decommissioning is a necessary process in the industrial and manufacturing world. 

Everything must come to an end so there is room for new opportunities to begin. Decommissioning creates room in facilities and factories for new projects, opening doors to new products and innovations in energy.  

DO YOU NEED A PROFESSIONAL TEAR OUT FOR YOUR FACILITY? 

NRTC Automation has over a decade of experience providing decommissioning and tear out services to multiple industries across the globe. We are trusted by the world’s top automotive manufacturers and personalize our service to suit your project. Contact us today for more information on how we can assist you with your tear out. 

Read More
NRTC Services Jaydip Patel NRTC Services Jaydip Patel

NRTC Automation: Delivering Automation Services Worldwide

At NRTC Automation, we take pride in our specialized solutions for industrial automation and manufacturing equipment. With over a decade of experience, NRTC Automation has become a worldwide partner for companies spanning multiple industries, including the top automobile manufacturers. Our extensive services will provide your company with the solutions you need for your industrial and manufacturing company.

At NRTC Automation, we take pride in our specialized solutions for industrial automation and manufacturing equipment. With over a decade of experience, NRTC Automation has become a worldwide partner for companies spanning multiple industries, including the top automobile manufacturers. Our extensive services will provide your company with the solutions you need for your industrial and manufacturing company. To learn more about what we offer, read about our services below. 

Who We Are 

NRTC Automation was founded in Tilbury, Ontario. Our mission is to deliver a comprehensive package of industrial automation and manufacturing solutions for companies across the globe. As shown by our partnerships with manufacturers like BMW and Magna, our company can be trusted with your industrial automation and manufacturing equipment. 

What We Do 

Industrial Tear Out Services 

NRTC Automation offers thorough decommissioning services. If you need to remove outdated equipment or completely clear out your facility, NRTC Automation is the solution. We work with time-sensitive requirements and provide a project manager to give you details on your tear out progress. 

Auto Parts Manufacturing 

With years of experience, we can engineer, build, and ship manufactured parts to you according to your design specifications. We can create work cells that are specific to your company’s production needs, saving you space and manufacturing resources. 

Flexible Robotic Cells 

NRTC Automation’s custom-designed flexible work cells are made uniquely for every one of our customers. Our technicians will work with you to create a work cell that produces according to your specific manufacturing needs. Not only are our robotic work cells affordable, but they also offer maximum compatibility between components and increase production efficiency. 

Industrial Robot Refurbishing 

If you want to extend the life of your robot and return it to like-new conditions, then NRTC Automation’s industrial robot refurbishing service is for you. We offer three levels of reparation for you to choose from according to your needs.  

In the Bronze Tier service, we perform a detailed inspection and a basic testing process, and then you get to decide what level of reparation you want based on our in-depth report. 

Our Silver Tier service offers more comprehensive testing, internal cleaning, and replacing broken parts as necessary in addition to the Bronze Tier service.

Finally, our Gold Tier service includes both Bronze and Silver Tier services, as well as fully stripping and restoring robots to factory conditions, including a brand-new paint job. 

Industrial Tool & Fixture Storage 

If you have underutilized robots and equipment but lack the space to store them, our storage service may be the solution for you. Our warehouses in Alabama and Tilbury, Ontario are available to you to house your equipment in safe and neat conditions. Once you are ready to take your equipment back, we will ship it back to you promptly. 

Robotic Engineering Services 

NRTC Automation offers programming and troubleshooting support in our robotic engineering services. With trained technicians specialized in all major robot manufacturers, our engineering services can reduce downtime on your production floor and restore your robots to normal working conditions. 

Robotic Training Services 

Educate and empower your team with current industrial robotics knowledge. NRTC Automation’s robotic training services will provide a personalized training program based on your company’s needs. We offer basic programming classes to advanced troubleshooting to allow your team to solve technical issues independently, saving you time and money while strengthening your company’s internal systems. 

INTERESTED IN HOW WE CAN TAILOR OUR SERVICES TO YOU? 

NRTC Automation is the solution to your robotic and industrial automation needs. If you would like to learn more about our services, contact us today. 

Read More