3 Signs That Your Robot Needs Repair
Taking care of your robot is easy when you practice preventative maintenance. However, there comes a point when your robot might need more for optimal performance.
Industrial robots are the heart and soul of automation. They need to be in prime condition at all times to operate efficiently and effectively.
The best way to do this is through preventative maintenance. However, even the most well-prepared manufacturer will have to repair their robot eventually.
Learn more about the signs that your robot needs repair and how NRTC Automation can help below.
3 signs that your robot needs repair
Preventative maintenance
Across the board, preventative maintenance (or PM) in manufacturing is the number one way to protect your equipment, extend equipment useable life, and increase cost savings over time.
Every manufacturer should be proactive about PM. By rigidly adhering to maintenance schedules, business owners can see a 545% ROI on their equipment. You read that right! Although maintenance involves some costs of cleaning and replacing parts, the ROI is well worth the small price.
We can help maintain your equipment. You can choose your level of reconditioning based on the condition and hourly usage of the robot. NRTC Automation’s Industrial Robot Refurbishing Services will clean, grease, and test your equipment all the way up to a brand-new paint job and full robot restore.
Time for repairs
If your robot is older, or if you haven’t been diligent about maintenance, then it might be time for repairs.
While you may be tempted to skip the repair expenses, there are downsides to running your equipment into the ground:
Safety: This is the most important issue when considering maintenance and repair. When a robot isn’t functioning properly, it becomes unpredictable and could potentially hurt or fatally injure your employees.
Electrical damage: Electrical damage can occur in a malfunctioning robot due to worn cables and other equipment. This can create dangerous conditions on the production line.
Unplanned downtime: If your robot dies suddenly, the unplanned downtime can cost thousands of dollars a minute. And if you don’t have a technician in-house, getting someone in to fix it can take a while.
Product quality issues: Robots need to be in tip-top shape to ensure that your product is consistently made well. Without maintenance or repairs, your robot could potentially end up ruining hundreds or even thousands of products before you realize it.
Keeping up with your robots is a necessity for the well-being of your employees, your production line, and your bottom line.
3 signs that your robot needs repair
How do you know when it is time for a repair? Check out these three signs to determine if you need to get your robot to the nearest technician.
1. DOWNTIME
You’re doing everything you can to increase productivity, from implementing lean manufacturing methods to automating additional processes, but for some reason, your numbers just aren’t reaching the markers.
Have you checked how your robot is performing? If an industrial robot needs repair, then it could be contributing to your downtime. Faulty controls, software, and other systems can cause a robot to slow down and move erratically, wasting precious production time.
2. REPEATABILITY
Robots need to have highly repeatable applications to produce high-quality products. For example, if you have a welding robot, you want your welds to be precise and clean.
However, if your robot needs repair, your welds might come out sloppy, erratic, and generally unfit for consumer use.
Keep an eye on your robot’s output to ensure that it meets your standards. If not, it may be time to send it to the technician.
3. ENERGY EFFICIENCY
Finally, industrial robots should be as energy-efficient as possible. When a robot starts using a lot of energy, it is a sign that the parts aren’t working properly. Not only does this affect the overall productivity of the robot, but it is also a strain on your wallet.
Check on energy usage reports to determine where electricity and other energy sources are being used the most.
Get expert repair services at NRTC
NRTC Automation offers both Engineering Services to troubleshoot and diagnose your robot as well as Industrial Robot Refurbishing Services to maintain your equipment for a well-rounded automation experience.
Plus, our sister company, iGAM, provides refurbished robot parts and equipment so you can repair your industrial robot without breaking the budget.
Don’t delay fixing your equipment! Save on downtime and expensive product recalls by contacting NRTC Automation today.
VISIT OUR WEBSITE TODAY
NRTC Automation is dedicated to providing high-value industrial automation and manufacturing equipment solutions to all its customers.
From decommissioning and tear out to industrial robotic training services to custom flexible work cells, NRTC is the key to integrate your workplace. With personalized training and custom-built designs, NRTC Automation is the destination for all your industrial automation and manufacturing equipment services.
Schedule a free consultation with us to meet your production goals this year.
