The Future of Automation in Manufacturing: Trends and Predictions

Automation has been revolutionizing the manufacturing industry for decades, increasing productivity, reducing costs, and improving overall efficiency. As we move forward into the future, automation technology continues to evolve and bring about new possibilities. In this article, we will explore the latest advancements in automation technology and discuss how they are shaping the future of manufacturing.

Trends in Automation Technology:

Robotics and Cobots:

Robots have long been a staple in manufacturing, but recent advancements have made them more versatile and collaborative. Collaborative robots, or cobots, are designed to work alongside human workers, enhancing productivity and safety on the factory floor. With advanced sensors and machine learning capabilities, cobots can perform intricate tasks and adapt to changing conditions with ease.

Artificial Intelligence and Machine Learning:

The integration of artificial intelligence (AI) and machine learning (ML) has unlocked new opportunities for automation in manufacturing. AI algorithms can analyze vast amounts of data in real-time, enabling predictive maintenance, optimizing supply chain management, and enhancing quality control. ML algorithms can learn from patterns and improve efficiency over time, leading to more accurate and faster decision-making processes.

Internet of Things (IoT) and Industrial Internet of Things (IIoT):

The IoT and IIoT have revolutionized the connectivity between machines, systems, and humans in manufacturing. By integrating sensors and devices into the production line, manufacturers can gather real-time data and remotely monitor and control operations. This connectivity facilitates proactive maintenance, reduces downtime, and enables data-driven decision-making.

Additive Manufacturing:

Additive manufacturing, or 3D printing, is transforming the production process. This technology allows manufacturers to create complex parts and prototypes with greater speed and precision. It reduces waste, eliminates the need for assembly lines, and enables decentralized production. As the technology advances, 3D printing will become an integral part of manufacturing processes across various industries.

Predictions for the Future:

Increased Automation Adoption:

Automation will continue to penetrate various industries, from automotive and electronics to pharmaceuticals and food processing. As technology becomes more affordable and adaptable, businesses will invest in automation to gain a competitive edge, improve productivity, and reduce labor costs.

Enhanced Human-Machine Collaboration:

The future of manufacturing lies in the synergy between humans and machines. Automation technology will augment human capabilities, allowing workers to focus on more complex and creative tasks. Collaboration between humans and robots will be further enhanced, with cobots becoming an integral part of the workforce, working side by side with humans in a harmonious manner.

Customization and Personalization:

Automation will enable mass customization and personalized manufacturing. With advanced robotics and AI, manufacturers can efficiently produce customized products at scale, catering to individual customer preferences. This will revolutionize industries such as fashion, healthcare, and consumer electronics, where personalization is increasingly important.

As the manufacturing industry continues to evolve, automation will play an increasingly significant role. The trends and predictions discussed in this article highlight the transformative potential of automation technology. Businesses looking to embrace the future of manufacturing can turn to NRTC Automation as an ideal partner. NRTC Automation offers comprehensive automation solutions across various industries, leveraging cutting-edge technology to enhance productivity, efficiency, and profitability. Learn more about our range of services here.

NRTC Automation Launches Exciting New Online Store for Industrial Equipment

In a significant stride toward convenience and accessibility, NRTC Automation, a trusted name in the industrial equipment industry, is thrilled to announce the grand opening of its brand-new online store. This digital storefront showcases an extensive range of industrial equipment, catering to the diverse needs of manufacturing operations across various sectors.

From cutting-edge robots to high-performance weld guns, air compressors to versatile lift tables, and beyond, NRTC Automation's online store is set to revolutionize the way industries source their equipment. We strive to be our partner’s go-to source for an immediate and economical solution to their automation needs.

With the ever-evolving industrial landscape and the growing demand for streamlined procurement processes, NRTC Automation's decision to launch an online store is both timely and forward-thinking. The store's user-friendly interface and comprehensive product catalog will undoubtedly make it a go-to destination for professionals seeking top-quality industrial equipment.

A Wide Array of Industrial Solutions

One of the most enticing features of NRTC Automation's online store is its impressive product lineup. Whether you are a small manufacturing workshop or a large-scale industrial facility, you will find a diverse selection of machinery and equipment tailored to your specific needs.

Looking for something specific? Contact us here to inquire.

Why Choose NRTC Automation's Online Store?

Quality Assurance: NRTC Automation has built a reputation for delivering top-quality industrial equipment. All products available in the online store undergo refurb and quality control checks to ensure reliability and performance.

Expert Guidance: The online store is not just a place to buy equipment; it's also a valuable resource. Customers can access product information, specifications, and expert advice to make informed purchasing decisions.

Convenience: Shopping for industrial equipment has never been more convenient. Customers can browse, compare, and order products from the comfort of their offices or homes, saving time and resources.

Prompt Delivery: NRTC Automation is committed to swift order processing and on-time delivery. This ensures minimal downtime for your operations and keeps your business running smoothly.

Customer Support: The company's dedication to customer satisfaction extends beyond the purchase. A responsive customer support team is available to assist with inquiries, technical support, and any post-purchase concerns.

NRTC Automation's new online store marks a significant leap forward in the industrial equipment industry. With its diverse product range, quality assurance, and commitment to customer satisfaction, NRTC Automation is poised to become a leading destination for businesses seeking reliable and efficient industrial solutions.

Whether you are in manufacturing, logistics, or any other industry that relies on cutting-edge equipment, NRTC Automation's online store is a game-changer that simplifies the procurement process, putting the power of industrial excellence at your fingertips. Explore the store today and experience the future of industrial equipment sourcing!

ISO 9001 Certification in the North American Automation and Manufacturing Sector

In today's highly competitive global market, businesses in the automation and manufacturing sector strive to enhance their operations, improve efficiency, and maintain high-quality standards. One key tool that has emerged as a benchmark for quality management is ISO 9001 certification. This article explores the significance of ISO 9001 certification in the North American automation and manufacturing sector, shedding light on its benefits and the requirements for obtaining and maintaining this esteemed standard.

Did you know? NRTC Automation received the ISO 9001 certification in 2021. Learn more here.

ISO 9001 Certification: An Overview
ISO 9001 is an international standard developed by the International Organization for Standardization (ISO) that sets forth a systematic approach to quality management. It provides a framework for organizations to establish and maintain quality management systems (QMS) to meet customer requirements consistently and enhance customer satisfaction.

Relevance to the North American Automation and Manufacturing Sector

The automation and manufacturing sector in North America plays a vital role in the region's economic growth. With the increasing demand for high-quality products, ISO 9001 certification offers numerous benefits to organizations operating in this sector.

Improved Customer Satisfaction: ISO 9001 certification ensures that businesses focus on meeting customer expectations and delivering products and services of consistently high quality. By implementing a customer-centric approach, organizations can enhance customer satisfaction, leading to increased customer loyalty and positive brand reputation.

Enhanced Operational Efficiency: ISO 9001 emphasizes the need for efficient processes, clear documentation, and continuous improvement. By implementing standardized procedures and optimizing operational workflows, organizations can reduce errors, minimize waste, and enhance overall efficiency, resulting in cost savings and improved productivity.

Increased Market Opportunities: ISO 9001 certification serves as a globally recognized symbol of quality assurance. It enhances an organization's credibility and competitiveness, opening doors to new market opportunities and potential collaborations with partners who prioritize quality and reliability.

Regulatory Compliance: The automation and manufacturing sector are subject to various regulations and industry standards. ISO 9001 certification ensures organizations comply with relevant legal requirements, regulations, and industry-specific standards, demonstrating a commitment to quality and adherence to best practices.

Obtaining and Maintaining ISO 9001 Certification

To obtain ISO 9001 certification, organizations in the North American automation and manufacturing sector must follow a systematic process:

Gap Analysis: Organizations assess their existing quality management system against ISO 9001 requirements to identify areas for improvement and develop an implementation plan.

Documentation: Organizations develop and implement a quality manual, standard operating procedures (SOPs), and other required documentation that outline processes, responsibilities, and objectives.

Implementation: The QMS is put into action, with an emphasis on process standardization, employee training, and fostering a culture of continuous improvement.

Internal Audit: Internal audits are conducted to assess the effectiveness of the QMS, identify non-conformities, and implement corrective actions.

Certification Audit: An independent certification body conducts an external audit to evaluate the organization's compliance with ISO 9001 requirements. If successful, the organization is granted ISO 9001 certification.

To maintain certification, organizations must undergo regular surveillance audits to ensure ongoing compliance with the standard.

Conclusion

ISO 9001 certification holds immense significance for organizations in the North American automation and manufacturing sector. By adhering to the requirements of ISO 9001 and continuously improving their quality management systems, organizations can establish themselves as reliable and trustworthy partners in the highly competitive automation and manufacturing landscape.

We, at NRTC Automation, are proud to be ISO 9001 Certified. Our team is committed to achieving and maintaining high-quality standards, enhancing customer satisfaction, and improving operational efficiency in everything we do.

Want to learn more? Contact us here to get started.

Developing a Successful Production Line

Developing a successful production line isn’t difficult. All you need is a little planning and the right tools. 

In the past 200 years, manufacturing productivity has increased by leaps and bounds with advancements in technologies and automation, making the sky the limit when it comes to production design ideas.  

Manufacturers need to plan before implementing or upgrading a production line, and keep in mind elements that will not only serve the company but that will also favor the end product and user. 

Read on to discover the steps you should take in order to develop a successful production line.  

AUTOMATION IS KEY  

Automating is a key factor in implementing a successful production line. And it’s nothing new. Did you know Henry Ford installed the first assembly line in 1913? He was able to reduce the production time for one of his cars from 12 hours to an hour and a half.  

Not only does automation improve your manufacturing process, but it also increases revenue while cutting waste from production as well as overhead costs.  

NRTC Automation produces pre-engineered and customized work cells, that are the ultimate turnkey solution. Our work cells include specialized robotic systems that cover your manufacturing needs from top to bottom.  

Adding elements like robotic arms to your production line can increase productivity and improve product quality. Additionally, they keep costs low and reduce the risk factors in dangerous or demanding environments.  

DEVELOPING AND IMPLEMENTING A MAINTENANCE PLAN  

Ensuring a production line stays successful can hinge on its maintenance plan. Production lines consist of a variety of elements, and each one will have its own set of maintenance requirements. Developing and implementing a preventative maintenance plan will protect equipment from failing or breaking down.  

Starting with a predictive plan, and not a reactive approach, will ensure less downtime for your production line. A recent GE study found that only 24% of operators described their maintenance approach as “predictive” resulting in a 5.42% annual unplanned downtime vs 8.43% for those adopting a “reactive approach”.  

Routine maintenance should include replacing old or worn parts, cleaning out and changing old grease, replacing filters, refreshing paint jobs, and replacing batteries. Keeping maintenance tasks like these on a schedule allows your equipment to work as efficiently as possible, saving you downtime as well as money from purchasing new equipment.  

NRTC offers industrial refurbishment services, from basic evaluations to complete overhauls. We can help extend the life of your robots and production line and return their functionality to the highest caliber.   

LEAN MANUFACTURING METHODOLOGY  

Lean manufacturing is one of the most effective ways to make sure your production line is in the best shape possible. Keeping a lean methodology aims at reducing waste to improve the efficiency of production. Less waste equals less energy.  

There are many different methodologies you can implement, such as 3P, Six Sigma, and Kaizen. Learn more about these methods on the NRTC Automation glossary page.  

Start your Successful Production Line Today  

Efficiency is fundamental to success in today’s market, and NRTC Automation can help you get there. We are dedicated to providing industrial and manufacturing solutions to all of our customers, big or small. From automation solutions and turnkey weld cells, to robot refurbishing and engineering contract services, we have you covered.  

Contact us for a free quote and see how we can help you develop a successful production line.  

NRTC Celebrates Manufacturing Day

October 7th is Manufacturing Day, and here at NRTC Automation we are celebrating this holiday by reflecting on our involvement in the manufacturing industry. The holiday is held on the first Friday in October each year, and it allows the manufacturing community to come together to celebrate innovation, hard work, and education in our sector. 

From automation solutions and turnkey weld cells, to robotic solutions, training, and parts manufacturing, NRTC is working to assist companies in the manufacturing industry. Our goals are to assist in streamlining production, minimize downtime, and improve efficiency.  

Read more to find out the services that NRTC Automation provides to businesses in the manufacturing industry.  

AUTOMATION  

A current trend in manufacturing involves integrating automation into production lines, streamlining processes, as well as setting up for expansion and future automation. Adding turnkey weld cells not only improves the efficiency of production but can save manufacturing companies money on production and labor costs. It is estimated that labor costs for the US could shrink dramatically by 2025 with the addition of robots.  

Additionally, using the latest technology in manufacturing keeps production operating smoothly, and can keep a business more competitive in the market when compared to similar companies. Saving both time and money allows manufacturing businesses to stay at better price points for both consumers and manufacturers.  

NRTC has helped businesses of all kinds automate their processes, from small companies and startups to OEMs and large manufacturers.  

EMPLOYEE TRAINING AND STAFFING  

Training is an essential part of the manufacturing industry and its processes. Plus, proper training is a simple and effective way to prevent issues from arriving on the manufacturing floor. Trained employees reduce accidents, spot issues quickly, and ensure that maintenance plans are in place and followed for both machinery and the facility. Accidents can cost a business money, loss of time, and employees. In 2019, the aggregate cost of work injuries was $171 billion.  

NRTC offers training programs aimed at improving your manufacturing processes, through teaching the latest in robotics, hands-on training in programming and troubleshooting, and more.  

PARTS MANUFACTURING  

Outsourcing parts manufacturing can reduce labor and costs, increase efficiency, and give a company additional flexibility. There has been a trend recently to bring more manufacturing back into the United States, and NRTC Automation provides solutions for companies who still want to outsource but keep the production within the country.  

NRTC provides the highest quality parts manufacturing across a variety of industries, from automotive and rubber, to plastics. We can build and design a dedicated work cell to handle all parts of production needs.   

Our history speaks for itself, and we have worked with top manufacturers from around the world. We can customize solutions based on a company’s specific needs, and we are able to produce exactly what you require, freeing up your warehouse space and allowing production to ramp up.  

ROBOT REFURBISHING 

Many manufacturing lines have older industrial robot models that continue to undergo maintenance. Some of these robots may be a few years old, while others have been around for decades. With NRTC’s robot refurbishing service, we can extend the lives of manufacturing robots or recondition them to operate like new, saving both money and time.  

From a full inspection and basic testing, to cleaning, refurbishment, and even new-paint jobs, NRTC will breathe life back into your industrial manufacturing robots.  

NRTC Automation has Solutions  

NRTC has many roles in the ever-evolving manufacturing industry. We are proud to assist companies in bringing back manufacturing to the US, as well as assist businesses in growing, streamlining, and automating. From turnkey solutions to parts manufacturing, NRTC is deeply engrained in the industry and will continue to grow and support the community and its clients.  

NRTC is ready to help you improve your efficiency and productivity, and move you into the next decade up to par with the quick evolution of the industrial manufacturing industry. For more information, contact our team or learn more here.   

4 Reasons a Turnkey Work Cell Will Improve Your Production

Turnkey weld cells are an easy way to implement efficiency and productivity in manufacturing and production. Adding turnkey weld cells can keep companies on the cutting edge and reduce waste.  

Cells can be either pre-manufactured or customized for the specific needs of a company or production line. NRTC Automation can design, engineer, and build a turnkey weld cell to fit all of your production needs.  

Read on to find out four reasons a turnkey work cell will improve your company’s production and why you should add one to your manufacturing set up.  

INCREASE PRODUCTION  

One of the most enticing factors of a turnkey weld cell is its ability to increase production rates, without sacrificing quality. Adding work cells creates less of a margin of error than using manual labor, and has higher repeatability compared to in-house human workers.  

Many companies are also implementing turnkey weld cells with cobots, collaborative robots that work safely and seamlessly with humans, and have a lower price point.  

There are also companies that are installing turnkey weld cells into their fully automated facilities, streamlining the entire warehouse. These so-called dark warehouses are able to operate 24/7 and increase production through automation and AI.  

SAVE MONEY  

Implementing turnkey work cells is a cost-efficient method of production. Not only can turnkey weld cells replace expensive labor costs, but installing automation with work cells often solves the problem of staffing when there are shortages.  

A work cell is less expensive than buying new equipment individually and adding a custom turnkey weld cell to your facility can save you money in the long haul by increasing efficiency and production run time. 

Utilizing a turnkey work cell also minimizes downtime when manufacturing, which can cost an average of $260,000 per hour. The average downtime of production is roughly four hours, which can end up with an average cost of $2 million.  

A robotic weld cell reduces that downtime with a constant workflow. Having, for example, a work cell with automatic tool changers allows robots to quickly change applications, and speed up delays.  

Additionally, robots don’t require light or air conditioning, so manufacturers are able to save even more money by cutting costs for heating, cooling, and lighting.  

HIGHER QUALITY PRODUCT  

Implementing a turnkey weld cell increases the quality of your product, due to its high repeatability and precision. Self-contained in one cell, automation production assembles, welds, dispenses, and more. Choosing a well-planned robotic work cell, or using a custom design to fit your needs, can overall enhance your product quality.  

Choosing a partner like NRTC Automation ensures that you are being delivered high-quality services that will not only improve your manufacturing processes, but increase your revenue and cut production waste.  

A TOTAL SOLUTION 

A turnkey weld cell is an all-in-one solution to all your automation needs. Pick and choose the robots and their functions to fit your manufacturing needs. NRTC offers pre-engineered and customized work cells that are the ultimate turnkey solution.  

For companies of all sizes, a turnkey work cell is an easy and affordable way to effortlessly automate your company.  

NRTC is the Source for Automation Solutions 

We at NRTC Automation are dedicated to providing industrial automation and manufacturing solutions. Along with decommissioning and industrial robotic training services, NRTC is the key to integrating and streamlining your production facility.  

Contact NRTC Automation today to find out all the ways we can help you automate. 

Key Components to Increase Your Production Line’s Efficiency

A key to a successful manufacturer’s production line is efficiency. Ensuring an efficient production line guarantees higher returns, less waste, and a high standard of production quality. Taking steps to ensure that your production line stays efficient is an important part of the manufacturing process.  

Keep reading to learn what steps you can implement to keep inefficiency at bay and your production line running smoothly and performing at its highest caliber.  

Automation  

Automating a production line is one of the easiest steps you can take to improve the efficiency of your production line.  Implementing industrial robots and solutions like turnkey weld cells allow your production line to seamlessly blend with your workers, producing a higher-functioning production process.  

Automation keeps your company in line with current competition and allows businesses to grow in scale and capacity with ease.  Investing in automation can unlock efficiencies, and also keep businesses competitive with lower labor cost markets overseas.  Without this, manufacturing business can and do shift from the US to an overseas market.  

Maintenance of Robots and Equipment  

A production line is only as good as its machines, so it’s vitally important to keep robots and production equipment well maintained. Not only should a daily, weekly, and monthly maintenance and tune-up be kept, but additional reconditioning and refurbishment should be considered should a production line show signs of slowing down or using more energy than usual.  

Reconditioning or refurbishing can extend the life of your robot and breathe new life into the machinery. During a refurbishment, robots are cleaned, broken parts are repaired, and testing is done to ensure that the machine is running top of its game.  

Refurbishment can even go as far as returning a robot back and restoring it to factory new settings, along with a bright new paint job to match the squeaky clean like-new interior.  

Training 

Keeping your employees trained and at the top of their game is just as important as maintaining machinery and industrial robots. Employees are the heart of the company, and not only do they maintain automation production day-to-day but they will often be the first point of contact when a problem arises.  

Continual training on new safety measures, production hardware and software updates, and the latest OSHA safety measures ensure efficiency in the workplace. Keeping robots operating smoothly and the floor safe limits downtimes on both a machine and worker front.  

Product Quality 

Did you know poor quality materials can slow your production line? Not only do low quality materials often create more waste, but they can create waste through products that don’t meet a high-quality standard.  

With supply chain issues often being a source of frustration, especially in a post-Covid world, it’s important to find a reliable supplier, and stick with them, even if there might be a few delays. Ensuring that your product is of the highest quality keeps customer’s happier, and your companies reputation in good standing.  

NRTC Automation  

NRTC Automation is trusted by companies worldwide to provide comprehensive industrial automation and manufacturing services. We’ve worked with top manufacturers for more than a decade, supplying them with engineering contract services, turnkey weld cells, industrial robot refurbishment, and more.  

Contact us today and schedule your free consultation, and learn more about all the services that we offer.  

Streamlining Your Manufacturing - 4 Ways to Overcome Problems

The manufacturing industry comes with its own set of problems and challenges. Waste tends to be the biggest problem in the industry, and comes in multiple forms, from product and time, to energy and money.  

There are ways to improve and work towards a lean manufacturing standard with sustainable productivity. Read on to learn four ways to overcome common problems that the manufacturing industry encounters. 

Automation  

Automating production is the easiest way to overcome many of the challenges that the manufacturing industry has. Many manufacturing companies that are currently integrating automation to their production are not only using it to streamline in the present, but to plan for expansion and future automation.  

Adding turnkey weld cells and industrial robots can save not only time, but costs. Labor costs for the US could shrink dramatically by 2025 with the addition of robots. NRTC customers alone have seen a 200 percent increase in throughput from implementing our turnkey weld cell solutions to their production processes.  

Using the latest technologies such as automation not only keeps a company’s production operating smoothly, but makes them more competitive in the market compared to similar companies. Saving time and money allows for products to stay at a better price point for both a consumer and a manufacturer.  

Training  

Training employees is a simple and effective way to overcome issues that might arise on a production floor. Thoroughly trained employees will be able to spot issues quickly, as well as ensure consistent maintenance plans for the facility and machinery.   

Training for employees also involves making sure all proper safety measures are being implemented Almost all safety related accidents can be prevented with proper training, preventing not only a loss of money, but a potential loss of time and employees. In fact, the aggregate cost of work injuries to the U.S. economy in 2019 was $171 billion.  

NRTC Automation offers training programs for a variety of tasks, from familiarizing your team with the latest in robotics to offering hands-on training in programming and troubleshooting.  

Analyze Data 

Automating production allows for manufacturers to look deeper into the data collected during production. Reading the results of production allows for weaknesses to be detected early, increases or decreases in production monitored, and adjustments be altered as needed on the fly.  

Taking a data-centric approach with data-forward software can more precisely measure success, and create a system of records so all employees and team members work with the same data. This creates clarity and clear communication across all channels.  

Regular Maintenance  

Regular maintenance should be a part of all manufacturing and production protocols. Along with daily, weekly, and monthly checks on robots and machines, reconditioning should be considered an important element in the maintenance cycle. Reconditing your equipment by cleaning out dust, removing old grease, replacing old parts, and regreasing joints. This will extend the life of equipment and ensure many years of use.  

NRTC offers industrial robot refurbishing to extend the lives of your robots and return their functionality to the highest caliber. From basic testing to complete overhaul, NRTC has a refurbishment solution to fit your needs. Additionally, we can help with restoring your robot to its visual best with our repainting services, as well as assisting with industrial robot repairs.  

NRTC has Automation Solutions  

NRTC Automation is dedicated to assisting with industrial automation solutions, from turnkey weld cells to robot repair and maintenance. Our additional assistance through options like engineering contract services and parts manufacturing. Learn more on our website, or contact us for more information.  

Three Green Trends in Industrial Manufacturing

Green manufacturing is an important topic at the forefront of industrial manufacturing. Companies are constantly looking for ways to reduce waste and positively impact both the environment and their businesses.  

As companies look toward greening their manufacturing processes, here are three trends you can look for in the industry.  

Using Renewable Energy  

The idea of renewable energy isn’t a new one. Solar, wind, and water-powered energy exists, but how are companies harnessing them?  

In Europe, companies can purchase renewable energy certificates to offset their emissions. These certificates or credits are known as RECs equate to an amount of power generated from a green, renewable source. Purchased in megawatt hours, companies can strategize using wind, hydro, or solar to help move their company towards carbon neutrality.  

Improving Emissions through Automation  

Another way companies can reduce their carbon footprint is to look at their own emissions, and see what steps can be taken in order to reduce them. Automating production can be a tool in not only reducing your emissions, but monitoring them more closely.  

When industrial production is automated, businesses are able to automatically collect data and run reports on energy, emissions, and costs. A smooth production line overall creates less downtime, and that can equate to fewer losses of resources.  

Additionally, adding electric control modules, or ECMs, to your tool kit can help to manage and monitor the energy used from machines, lights, and more. You’ll be able to tell how much electricity a machine is using, and from there make decisions about upgrading or retiring machinery or lighting.  

Reducing energy consumption can not only save you money but directly affect the environment in a positive way, reducing the use of additional resources.  

Producing Energy In-House 

Producing energy in-house, specifically solar, is another route many companies are taking in the process of greening their industrial manufacturing. The German manufacturer ABB opened a facility in 2019 that can power itself on sunny days.  

The facility built in Luedenscheid, Germany can produce 1100 MW hours of power each year. That’s enough to power 340 homes for a year! We can expect to see more industrial manufacturing moving towards creating their own solar power in the upcoming years, in an effort to not only continue to green their processes but continue to save money.  

Smaller Steps  

While we highlighted these three trends, there are many steps companies around the world are taking in order to green their manufacturing. Keeping machines conditioned and running smoothly cuts down on energy waste, and ensures smooth production.  

When it’s time to replace existing robots, consider selling to a business like our sister company HGR, which buys and sells industrial surplus, keeping it out of landfills. And purchasing a refurbished robot keeps the lifecycle of machinery extended and away from the dump.  

Streamline and Refurbish with NRTC Automation  

We also refurbish industrial robots here at NRTC, extending the life of your machine, and aiding you in reducing waste and saving money. NRTC also designs and produces turnkey weld cells, created with refurbished industrial robots. We have a focus on efficiency, maximum throughput, and minimal waste.  

To learn more about our green automation solutions and refurbishment options, contact us today.  

Designing Your Weld Cell - 3 Things You Need to Know

Robotic weld cells can help production lines increase productivity and efficiency, as well as keeping costs lower. While individual industrial robots can be great, weld cells are pre-engineered to run production according to a job specific need.  

In a constantly evolving competitive economy, adding elements like robotic weld cells keep companies on the cutting edge and able to focus on efficiency. And with many production cells cutting down on waste, there is not only higher profit, but an increasingly better relationship with the environment.  

There are important steps and processes to consider as you are designing a weld cell for a production line.

Continue reading to learn three things you need to know before designing your weld cell.  

MAKE A PLAN 

It seems like a simple and straightforward idea, but knowing exactly what your work cell needs to do is an important first step when designing. Asking questions like, “What will my work cell be producing?” is key to knowing exactly what parts to include in the cell, and how to program it.  

Each work cell that is in existence has not only specialized parts, but unique programming to both the task and machine. Being as specific as possible in this early stage helps streamline building and programming, and ensures less down time as you start to design.  

Part of making a plan should be developing an outline, including mapping out tasks before production and building begins. A solid outline will act as a framework for production, and make sure all steps of the automation process will be included.  

PICK YOUR PLAYERS  

Once a thorough plan is created with an outline, it’s time to select the industrial robots and parts for your weld cell. As you are searching for robots, there are a few important points that should be considered:  

• Robots' Reachability – This can determine the number of robots and spacing.  

• Payload Limitations – Consider what you are producing, and the weight and size limitations of the equipment you are selecting.  

• Precision Capabilities – Determining what you will be producing and the finer nuisances that might be needed can separate one robot choice from another.  

• End of Arm Tooling (EOAT) - Knowing what equipment you will need on the end of your robotic arm can help to narrow down purchasing options.  

• Cycle of Time – The speed of the robot is a good indicator for a production line’s efficiency and speed.  

In considering what robots to select, a positioner also needs to be chosen. The positioner is what will hold or contain your product that is being manufactured. It can be mobile or fixed, with factors such as adjustable height and weight capacity being taken into consideration when selecting an option.  

LAY IT ALL OUT  

Once you’ve developed an outline, and selected your production equipment, it’s time to create a layout. This is the most important aspect of design, as you are figuring out the placement of both robots and positioners to achieve maximum efficiency.  

Consider how your work cell will be laid out. Will it be in a linear fashion, or will it have turns, or changes in direction?  

As you lay it out, make sure to think about not only how it will fit into a manufacturing facility, but how staff and employees will be positioned in the workflow. Safety is always the most important factor, and protecting and making sure employees are comfortable should be a top priority.  

NRTC Automation Solutions  

NRTC specializes in custom turnkey weld cells for manufacturers of all sizes. From startups to top automotive OEMs, all of our work cells are refurbished, ensuring turnkey automation that is ready-to-work and affordable.  

For more information on our automation solutions, turnkey weld cells, and parts manufacturing, contact us or visit our website for more information.  

What is the Future of U.S. Manufacturing?

After several years of Coronavirus lockdowns and supply chain issues, it appears that industries are starting to become more stable, and production is ramping up to at least where it was in late 2019. Despite this resurgence, industrial manufacturing and related industries are seeing many changes as a direct effect of the pandemic, and the future of U.S. manufacturing has undoubtedly changed in the past few years.

The next decade holds much potential for the industry, with innovation, automation, and a focus on increasing productivity leading the way.

Read on to learn more about how the industry could change in the future 

STRONGER EMPHASIS ON R&D AND TECHNOLOGY  

In the first months of his presidency, Joe Biden announced the “Made in America” executive order, aimed at strengthening the U.S. economy through nearly $300 billion in investments towards advanced technology and R&D. This was paired with an initiative to create over 5 million jobs in manufacturing.  

Though these two things can seem at odds with one another, it has been found that automation in manufacturing feeds economic growth in the US, and creates more jobs through the development of new roles, something predicated by the Word Economic Forum a few years ago.  

CUTTING COSTS WITH AUTOMATION  

The advances in technology and machinery also allow for businesses to upgrade more economically and quicker than in previous years. Machines are cheaper, faster, and easier to install, which decreases downtime and increases productivity. Allowing more businesses access to streamlining their production through automation clears the way for new products and solutions to enter the market, another important part of economic growth.  

Additionally, turning to automation and industrial robots instead of cheaper overseas labor allows more companies to be competitive without having to outsource. This in itself could lead to higher robotic automation over the next decade and could pave the way for a U.S. manufacturing resurgence.  

INCREASED PRODUCTIVITY THROUGH AUTOMATION  

One obvious byproduct of automation is increased productivity. A McKinsey study predicts an increase in productivity and growth through automation, worldwide, from 0.8 to 1.4 % annually. This production growth positively impacts multiple aspects, from higher outputs, yielding higher margins, to higher wages for employees, and lower costs for customers. This combined outcome only positively affects the economy and workforce.  

As this barrier of cost for automation drops, and it becomes more accessible, the market should see more businesses turning to industrial automation on various scales. When this happens, the market will be able to see not only more innovative products produced on a larger and quicker scale, but the quality increasing with production speed.  

MORE MANUFACTURING JOBS  

Manufacturing, although not as much of a job supplier as it used to be, is still one of the leaders in employing workers, especially in middle-America. And experts expect this to continue, and even increase, as the industry bounces back from the pandemic.  

Manufacturing makes up the largest employer group in the U.S., and is one of the highest employers of adults with GEDs or high school degrees, that may not have a bachelor’s degree, which is currently half of the country. It’s important to not only provide jobs for those that may not have a college education, but encourage those that may not into productive and thriving positions, in such fields as manufacturing.  

AUTOMATION SOLUTIONS  

NRTC can help with automating and streamlining your business. We offer turkey solutions for manufacturing businesses, and provide production support ranging from basic to advanced. We can help design, build, engineer, and install a customized industrial work cell for your business, as well as help you troubleshoot any issues you might be having with your current line up, and find a solution that can work for you. We’re ready to help you improve your efficiency and productivity, and move you into the next decade up to par with the quick evolution of the industrial manufacturing industry. For more information, contact our team or learn more here.  

How Will Manufacturing Facilities Change in the Next 10 Years?

Manufacturing is a rapidly changing industry. With constantly updating technology and a shift in the industry in response to COVID-19, the outlook for the next ten years has been rapidly changing and coming into focus. Industrial machinery and robotics are evolving to streamline production and change with the tides as we progress into the new century.  

Read on to learn more about the ways manufacturing facilities will change in the coming years. 

How will Manufacturing Evolve?

Predictive Maintenance Will Take the Forefront  

Predictive maintenance uses computer AI and sensors installed throughout production lines to proactively alert operators of potential maintenance issues or failures. If manufacturers can stay on top of potential issues, there will likely be less downtime and issues with production.  

As technology advances, manufacturers are not just purchasing newer industrial machines and robots with these sensors but installing them on older equipment. Manufacturers that have done this are able to analyze data and then interpret a machine’s condition, fix machines before they break or fail, and find irregularities that may lead to downtime.  

Real-Time Manufacturing  

Over the past few years with the effect that COVID-19 had on production facilities, many industries are moving to a thinner and scaled-back inventory. Automation and AI are helping manufacturers keep only what is necessary on the shelves and using their current technologies, machines, and industrial robots to keep supplies moving through the production line as soon as they enter the building.  

Efficiency will be ramp up and create more space in a warehouse, allowing companies to expand and increase production.  

Infection Control through Automation  

Coronavirus changed the way many businesses functioned and influenced the way employers looked at health issues within their facility. Masks, hand sanitizers, and additional health protocols were put in place across the world in order to curb the spreading virus, and many of those are still in place today. And one of the biggest moves that companies made included adding robots to their assembly lines and production facilities. 

Industrial robots and machines don’t get sick, and therefore don’t take sick days or need recovery time. Many manufacturers have implemented automation and replaced human workers with robots as a preventative measure, should a worldwide pandemic strike again. Production can be maintained with industrial automation, and human interaction can stay contained and limited.  

As technologies grow, robots and automation replacements are becoming increasingly widespread. Today, there are even fully-automated factories and job sites known as “dark factories” that require no direct human interaction on-site.  

Working with Robots  

Manufacturers aren't just looking to replace their employees with robots, but they are also searching for ways to integrate robots with their employees. These “cobots” work side-by-side with humans in warehouses and production lines in collaborative environments.  

Not only can cobots assist with efficiency, but they also aid in maintaining safety protocols, performing tasks like heavy lifting or working with extreme heat sources without risk of injury. Intelligent robots can work in tandem with employees on the floor, speeding up production and increasing efficiency.  

Sustainability Focus  

Manufacturers are moving toward greener and more sustainable production methods, thanks not only to public pressure and scrutiny, but also government efforts like the Clean Water and Clean Air Acts. Refurbishment of existing robots and machinery keeps costs, as well as environmental impacts, low.  

Buying used machinery reduces carbon dioxide emissions, and other types of pollution, and can be updated to fit seamlessly into production lines. When an industrial machine can no longer be used, companies are learning how to properly dispose of machines without just tossing them out with the trash.  

Our partner HGR works to recycle up to 95% of most industrial machines that cannot be resold or repurposed, helping to keep pollutants out of landfills and the environment.  

NRTC Automation Keep You Updated  

NRTC Automation ensures our customers are at the forefront of changes in the industry and keeping with up-to-date technology.  

Whether we are helping to update and automate your facility, or designing a custom part for your newly refurbished industrial robot, NRTC can assist businesses in moving forward. To learn more about how our services could positively impact your production, visit our website.  

Taking the Leap into Automation: Where to Start

Manufacturers can leverage industrial automation to increase productivity and employee safety.

Automation converts manual processes into tasks that industrial robots can perform effectively and repetitively. Integrating automation into existing manufacturing processes proves to be a rewarding investment.

Automation, especially for small- to mid-sized businesses, is easier when you have a plan and partner to walk with you in the whole process. This article will guide you on how to get started.

Steps to get started with automation

Step 1: Understand the need for automation

Contrary to most people's assumptions, automation is not a new concept.

Automation has been around for hundreds of years, with different generations adopting the latest automation ability as per their times. Consider harvesters and the cotton gin in agriculture or assembly lines and conveyor belts in the earliest factories. The emergence of personal computing in the 1980s was also a way of automating bookkeeping and word processing.

Modern-day automation is being defined by more complex systems, including machine learning, machine vision, robotics, artificial intelligence, and other developing automation technologies. It is not necessarily a requirement to start with advanced machine intelligence in automation, but it is the final goal.

The need for automation continues to grow due to various reasons. One of the main motivational factors is normally to enhance productivity. Through automation, companies can improve how efficiently their systems run, better utilize resources, and potentially run machines 24/7. All these contribute towards increasing the quality and quantity of your production.

Statistically speaking, it makes sense to adopt automation technologies now. Baby boomers are on their way out of the manufacturing industry, according to a study performed by Deloitte and The Manufacturing Institute. The exit would leave about 2 million unfilled jobs because only a few young workers are entering the field.

Such labor shortages impact the effectiveness at which companies can serve their customer base. Therefore, they need to start planning early on how to make up for it, and automation seems like the only way out.

Step 2: Check what you can automate

Knowing the industrial applications for automation is different from being aware of the specific items in your production line that you can automate. Generally speaking, robots can handle various tasks in your production line, including painting, welding, material handling, etc. How you make use of them is dependent on your specific scenario.

There is a very high chance that a good number of your business parts already run on an automated system. Assembly lines, computers, and other machinery are just an example. The focus here is what you need to automate next.

Start by thinking small and aim at making a total overhaul of your business processes. Check which sections of your business will operate better after implementing automation technologies.

Determining what you need to automate is all about paying attention to how things are currently being done. For instance, do you have workers doing manual inspections daily? Would you be better off with a robot arm that assesses the machine parts and uses machine vision to identify irregularities?

By looking at your business processes, you are able to come up with a list of places where automation would prove helpful.

Step 3: Settle on the type of robot needed

There are different types of industrial robots that you can use for your automation needs. For instance, you can have a robotic weld cell whose role is to weld specific parts. As you pick the robot needed, always aim at choosing a turnkey work cell since this is pre-built and fully integrated by the manufacturer.

Some of the robots that you could use for your automation needs include:

• Cobots – These are collaborative robots and often have sensors so that they can safely work together with humans. They are often smaller and work slower than their industrial counterparts.

• Industrial robot arms – These robots are mechanical mechanisms comprising of axes and normally operate independently of a human operator. They often run with limited to no human interaction for safety reasons.

• Autonomous mobile robots – These are robots that can learn their environment and move around without the direct supervision of an operator. They do not need a limited or fixed path.

• There are many other types of robots to go for. Whatever type you choose will be determined by what you need to do and the guidance of an expert like NRTC.

Step 4: Put together a team and execute your plan

Having determined the need for automation, what can be automated, and the various types of robots to go for, the next phase is to have the right team in place. The goal is not just about saying you want to automate your processes. You must make sure that you have the right partners for that.

Working with an effective team like NRTC Automation gives you clarity of the problems that need to be resolved and keeps you on track in meeting your goals. We can help you hire technicians and engineers for your business, build custom weld cells, and decommission your facility when you grow into new projects.

Schedule a free consultation with NRTC today to learn more about how we can support your production goals.

NRTC AUTOMATION HELPS YOU GET STARTED WITH AUTOMATION SEAMLESSLY

NRTC Automation is determined to give you an easy ride throughout the automation journey, from start to finish. We will be there for you when you are getting started, help the machines run effectively through servicing, and decommission when it comes to that.

4 Ways to Take Your Production Line to the Next Level Manufacturing

Implement these measures on your production line to increase productivity and efficiency, growing your business in the process.

Process improvement is one of the most important undertakings for business owners. It gives you an idea of how your business is performing and what is needed to improve in particular areas.

By streamlining your production process, you can set yourself up for success. It puts you on the right path towards expanding your business operations for more rewarding projects.

One of the most important ways to grow your manufacturing business is to make the most of what factory automation has to offer. The following are four effective ways for taking your production line to the next-level manufacturing.

Effective ways to take your production line to the next level

#1: Improve existing workflows

It is nearly impossible to talk of moving from point A to B if you don’t know what is going on at point A currently. That is why every project to enhance your processes begins with a detailed look into what is taking place at the moment.

Evaluating your workflow can help reveal some of the time-wasters on the job. These include unnecessary tasks on the line, repetitive labor force, and old equipment.

Tip: Always keep an open mind when evaluating your business model and production line. Even if it is something that you helped develop, all processes deserve review and can be optimized for improvements.

According to Camuda, 97% of businesses that engage in workflow automation leverage the benefits of digital transformation. Furthermore, 36% of businesses are already adopting solutions required to automate workflows.

You can initiate the improvement process by seeking feedback from your employees on how they feel about current procedures. The goal would be to find out what is working and what isn’t. Such information would guide you to optimize procedures for a better working experience.

Look at whether you have the right people with the right skills properly matching their roles. That involves a clear definition of your objectives on the production line.

More importantly, adopt tools and technology needed for industrial automation. Make sure that you are using relevant machinery for your specific applications.

#2: Prioritize maintenance

Production lines may have increasingly poor performance over time because they are not well-maintained. Running operations without maintenance can prove dire to the business as you constantly struggle with unplanned downtime due to machinery repairs.

For that reason, it is crucial to have a maintenance schedule. Schedule maintenance in intervals to prevent overlapping maintenance on similar sections of your production line.

Plant maintenance is one of the most important undertakings on your production line. That’s because 18% of operator errors come about due to unscheduled equipment downtime.

Begin the maintenance process by training all your operators and maintenance technicians. That gives them a technical understanding of what needs to be done under certain conditions. Also, set fixed dates and intervals when all maintenance works would be done.

#3: Modernize processes and technologies

It is impossible to take the production line to the next level of manufacturing while still running on old technologies.

We live in a time when companies are scrambling to make the most of smart technologies like the Internet of Things (IoT). The technology involves networking all your core equipment to communicate with each other. Such communication is achieved through software, sensors, and technologies that foster data exchange.

Modernizing your business processes involves looking into how new software can help with planning, monitoring, and inventory control. Furthermore, it entails either upgrading or replacing existing machinery and equipment.

#4: Diversify the product range

Taking your production line to the next manufacturing level requires you to think out of the box and come up with new product ranges. Releasing one product to the market may prove challenging to your growth efforts. Diversification of your product line is the key to achieving unprecedented growth levels.

That does not mean introducing just any product. Align the new products with existing ones for optimal efficiency, such as:

• Products that are made of the same materials

• Products that use the same machines

• Products that are used by the same or similar markets

There are different techniques for product diversification, including renaming, repackaging, resizing, and brand extension.

It is important to think of what you do better than competitors as you diversify. That gives you an idea of your current strengths and how you would extend the same in the new products.

In the long run, having various products on your manufacturing line helps increase profits and tremendously create brand awareness.

NRTC IS YOUR GATEWAY TO TAKING THE PRODUCTION LINE TO THE NEXT LEVEL

As you try to learn how to adopt industry 4.0 to enhance your production line, you need a partner who knows how to move toward continual growth. AT NRTC, we are all about automating your production line with the latest technologies. You can count on us for different services, including industrial robot refurbishing, service parts manufacturing, robotic training, among others.

Schedule a free consultation today to get started.

How Automation Helps Reduce Food Waste

Over the last decade, food waste has become an epidemic.

However, with the introduction of automation solutions in the food processing industries, there has been a reduction in gas emissions, improved food quality, and reduced food waste.

In U.S. households, over 150,000 tons of food go to waste each day, while in the European Union, over 88 million tons of food go to waste each year. A third of the food produced in Asia is reassigned to landfills even before it reaches the consumers.

Automation can drastically minimize food waste in production

According to the Food and Agriculture Association (FAO), in order to feed the growing population, food production will need to be increased by around 60% by the year 2050. Yet if we reduced the amount of food waste by around 25%, there would be enough food to feed everyone currently suffering from malnutrition and end world hunger as we know it.

The ever-rising cost of labor and food waste has led to the introduction of robot and automation systems into the food industry, which comes with its own benefits such as improved productivity and product quality.

Reduced waste and quality assurance are by far the main objective of most industries, including the food industry. The ability to package and deliver high quality food is the key to success in the very competitive food industry, hence the need for automation solutions that offer improved food quality, higher productivity, and increased profitability.

Let’s take a closer look at how automation in areas of manufacturing prone to food waste is helping tackle the issue of food waste.

How automation within food processing is helping reduce food waste

Food manufacturers play a major role in reducing food waste, not only because of their ability to influence supplier and consumer behavior, but also through taking tangible actions in their own operations.

Automating certain processes in food processing plants helps minimize food waste by minimizing food handling and contamination while increasing the efficiency of the production line. 

Reduced food waste is achieved through:

1. REDUCED HANDLING

The incidence of food contamination increases proportionately to the level of handling the food products go through.

Automation not only reduces food waste, but also improves product quality, profitability, and productivity.

2. SMART PACKAGING

Automation has revolutionized the food industry: with increased precision, there are fewer quality control issues.

Advancement in the automation of the food industry plays a major role in reducing food wastage without compromising food quality. This is achieved through the integration of the automation process such as smart packaging, wrapping machines, cartooning machines, cooling and drying machines, and more.

3. FASTER PRODUCTION AND DELIVERY LINES

Automation offers direct and indirect benefits for both production and delivery lines.

The direct benefits are increased delivery speed and reduced waste, while the indirect benefits are increased precision, workplace safety, and a lower operating budget.

Real life example of automation reducing food waste

The application of data analytics and automation process in the food supply chain is no longer a prediction as companies such as Marcus Technologies, an automation software provider for protein trading and logistic companies, are helping revolutionize the food industry. Marcus Technology has automated processes that would have been previously conducted manually by consolidating quoting, booking, and tracking all into one platform.

After just six months, Marcus technology had reduced the overall costs for its clients by ten times their initial ROI estimates thanks to the reduced wastage and spoilage of food. In addition, such automation within the food industry has helped companies adjust to swings in demand and unlock certain efficiencies, which in return is reducing the amount of food going to waste.

At NRTC Automation, we bring efficiency and transparency in the supply chain of most industries by introducing automation solutions.

Our goal as an automation solution provider is to ensure that the producers, consumers, and traders make better decisions by providing them with comprehensive services when they need it.

The most effective way to change the future of the food industry and end world hunger is by reducing the current food wastage and by automating certain production and delivery processes. That's why we are determined to empower each stakeholder in the industry with automation solutions.

AUTOMATE WITH NRTC TO MINIMIZE WASTE TODAY

At NRTC Automation, we have been supplying automation solutions to a wide range of industries for over a decade.

Work with us to automate your food production facility with turnkey automation solutions. Plus, we’ll provide your staff with training needed to operate the automated systems with our Robotic Training Services.

Schedule a free consultation today to get started.

What is Digital Manufacturing?

Digital manufacturing is the future of production and automation.

Manufacturing has traditionally been a numbers game: giant assembly lines mass producing products in vast quantities. Mass production is no longer the predominant model. 

Manufacturing is trending towards a different future—one in which products can be produced on a dime and respond to changes in customer demand. Consumers are demanding higher-quality, customizable products, and on-demand products.  

The result of demands placed on manufacturing is two-fold:  

• Lifecycle Churn: Consumers replace their products more often. In fact, one-third of home appliances and 60 percent of TVs are replaced with a better product, even when they continue to function. If companies want to keep up with consumer demand, they’ll need to constantly innovate and launch new SKUs.

• Greater Customization: Mass production strategies cannot efficiently produce customized products. For example, a line of drones may be produced for a variety of applications. Each SKU will require different hardware, software, and systems which leads to multiple short production runs for each model.  

The digital revolution in manufacturing is essential for satisfying these emerging demands. 

What is Digital Manufacturing?  

With the emergence and refinement of new and traditional technologies, manufacturing is becoming a multi-disciplinary field. Digital manufacturing, in particular, is becoming more prevalent across industries. 

Digital manufacturing is an interdisciplinary approach, combining elements of design for manufacturability (DFM), computer-integrated manufacturing (CIM), flexible manufacturing, and lean manufacturing.  

Digital manufacturing is the co-creation of product and manufacturing processes using a computer system.  By linking systems and processes across production, the computer system is able to model and iterate on manufacturing designs and processes before creating the final product or assembly line layout.   

An automotive original equipment manufacturer (OEM), for example, can model its manufacturing process (including tooling, assembly, and factory layout) while designers iterate on the next car lineup. Product and manufacturing designers can collaborate throughout the product life cycle, catching mistakes and identifying constraints early.  

Types of Digital Manufacturing 

DIGITAL MANUFACTURING LIFECYCLE 

The digital manufacturing lifecycle is composed of three main parts: product, factory, and value chain management. Each aspect of the lifecycle is tied to manufacturing execution.  

• First, the product lifecycle includes engineering design, sourcing production, and service life. Digital data is utilized and necessary revisions to the design are subsequently made during that stage.   

• The smart factory leg uses automation and industrial internet of things (IIoT) technologies such as smart machines, sensors, and tooling. IoT provides instant feedback during operation, allowing greater visibility, control, and optimization. Enhanced business intelligence systems perform in-depth analysis, leading to insights into areas of performance or process improvement. 

• Value chain management aspects refer to optimizing for process and inventory while assuring quality.  The result is decreased inventories, optimal process integration, and better customer satisfaction.  

Benefits of Digital Manufacturing 

Digital manufacturing strategies help companies recognize the benefits of product lifecycle management (PLM) in a number of ways. At its core, the main benefits are related to producing more, faster, and at a lower cost.  

The benefits of digital manufacturing include:  

• Reduction in manufacturing waste: It’s estimated that 68 percent of manufacturers have reduced their bottom line as a result of excess materials, labor, packaging, and shipping. Through design modeling and optimization, predictive analytics, as well as an efficient response to demand. For example, digital data may be shared with contracted manufacturers to order just the right number of items, avoiding waste.  

• Mass customization: The use of computer-assisted control (CAD) and automation allows customization of product SKUs, without iterating on the production line. The result is the ability to continuously iterate on designs and manufacture products in smaller batches. Additionally, companies can utilize software to manage production, rendering low volume production runs more economical.  

• Avoidance of costly errors as a result of missed or misinterpreted data 

• Facilitation of more efficient factory lineups and models, with optimum layout  

• Enablement of quality data sharing through CAD-based machine inspections for industrial robots and machine tools 

• Improved visibility:  IIoT sensors allow real-time visibility into the process, equipment, and systems. Technicians can optimize machine use and perform preventative maintenance using remote monitoring technology. Additionally, machine data can also be integrated with other data sets to optimize production—including the entire supply chain.  

• More rapid pace of innovation and enablement of  six-sigma and lean initiatives by analyzing dimensions with a graphical environment. For example, digital manufacturing can help automate time consuming processes, such as front-end engineering.  

Take Advantage of Digital Manufacturing 

Capitalizing on digital manufacturing is essential for companies of the future. Consumers will come to expect higher-quality products delivered on faster time frames for a lower cost.  

The best way to get started with digital manufacturing is through small projects that impact safety, efficiency, or quality. Projects may be value-driven based on customer journeys to maximize ROI. Consider collaborating with manufacturing floor technicians who can identify the best projects and increase adoption.  

Plan to scale only after completing a series of successful projects. First, deploy to a manufacturing line, and the plant level next. Finally, develop a strategic plan to overcome roadblocks and embed technologies into future plants. It’s also important to continuously develop and invest in new roles and capabilities through upskilling programs.   

Ultimately, a successful strategy to scale digital manufacturing is focused on business value. According to Mckinsey, aspirations should be linked to real and specific business needs.

Industry 4.0  

The digitization of manufacturing has been nicknamed “Industry 4.0” because it represents the fourth revolution to occur in manufacturing. Industry 4.0 builds on Industry 3.0, which is when computers were first introduced to manufacturing.  

According to Mckinsey, pioneers of Industry 4.0 have recorded 30-50 percent reductions in downtime, up to 3 percent improvements in productivity, and 20 percent declines in quality cost.  Manufacturers aren’t deploying technologies at the same rate: many organizations are stuck in “purgatory”: they have no strategy to scale across their network. 

Failure to implement digital manufacturing technologies will render businesses stagnant in the near future. Digital manufacturing will someday become essential to remain competitive. Businesses that stay ahead of the curve will continue to have an edge.    

GET AHEAD WITH NRTC AUTOMATION

NRTC Automation is dedicated to providing high-value industrial automation and manufacturing equipment solutions to all our customers.

From decommissioning and tear out to industrial robotic training services to custom flexible work cells, NRTC is the key to integrate your workplace. With personalized training and custom-built designs, NRTC Automation is the destination for all your industrial automation and manufacturing equipment services.

Contact us today to learn more about how we can help you meet your production goals.

Global Industrial Robotics: Growing and Emerging Markets

NRTC Automation reports on the current state of automation around the world.

The International Foundation of Robots (IFR) predicts there will be nearly 4 million robots worldwide by 2022. Despite short-term declines in industrial robot adoption as a result of COVID-19, the global average robot density achieved a new record of 113 robots per 10,000 employees.  

While the global outlook is promising, automation maturity is very variable from country to country.  

Global Industrial Robot Market

INDIA: 4 ROBOTS PER 10,000 EMPLOYEES 

Although India severely lags behind global robot density, the country is one of the fastest-growing among emerging Asian markets.  

Traditionally, the strongest driver of robot installation is the automotive industry, which accounted for 44% of installations in 2018. However, the general industry, which consists of the rubber and plastics, metal, and electrical / electronics industry, has recently overtaken automotive.  

The gap in robotics automation in India is commonly attributed to:  

• Absence of adequate hardware ecosystems: Robots require high-end components, the majority of which need to be imported into India.  

• Robot expense: On top of the high cost of industrial robots, import tariffs and taxes are 28.85% in India. In comparison to the low average annual wages for workers, robotics can be prohibitively expensive.  

• Deficit of expertise: Robotics requires specialized skills and education, which is lacking in the country.  

• Late to market: India entered the robotics race late, compared to other nations. Therefore, India’s robotics industry is still catching up.  

MEXICO: 33 ROBOTS PER 10,000 EMPLOYEES 

While Mexico lags behind the global average at 33 industrial robots per 10,000 workers, it displays modest growth. The country is expected to hit nine thousand industrial robotics sales in 2021.  

Automation is most prevalent in Mexico’s automotive and auto parts sectors, trailed by semiconductors and electronics.  

Mexico is one of the world’s largest economies and includes a variety of manufacturers. Since many U.S. manufacturers have moved their operations to Mexico, the country has even more motivation to further automate.  

UK: 85 ROBOTS PER 10,000 EMPLOYEES 

The UK lags behind major global and European competitors in its industrial robotics usage. Industrial robots in the UK are most heavily embedded in the food and beverage and automotive industry while demand is trending in manual industries such as construction.  

Many experts attribute some of the UK’s stagnation in productivity (measured by GDP per hours worked) since 2008 to its slow industrial robotics adoption. When compared to nations with similar manufacturing output, the UK utilizes fewer industrial robots, and productivity suffers. 

Despite lagging in adoption, industrial robotics has experienced a rise in demand. After a short decline following the COVID-19 outbreak, sales of industrial robotics in the UK increased by 52% in Q4 of 2020.  

The government recognizes the importance of automation and intends to invest more of its GDP into R&D to catch up to other superpowers.  

CANADA: 165 ROBOTS PER 10,000 EMPLOYEES 

Canada ranks 18th in the world for robot density and is significantly above the global average in robot density (165).  

Robots are primarily used in the automotive industry, where density is high. However, when the automotive sector is removed, Canada’s robot density is merely 71 and lags considerably behind other superpowers such as the U.S. The UK’s robot density is well below the global average, with only 85 robots per 10,000 employees. At that density, you’d only expect to see robots in plants employing more than 140 people.  

Canada’s adoption rate is another cause for concern. Average robot density increased by just 20 units (compared to 39 in the U.S.). Although the cost of integration and lack of flexibility are significant barriers to adoption, the country is hopeful that advances in innovation will reduce blockers.  

CHINA: 187 ROBOTS PER 10,000 EMPLOYEES 

China is still developing robot density and currently ranks 15th in manufacturing robot density worldwide. However, China outpaces the global marketplace in its continued adoption of automation.  

Industrial robotics is most prevalent in the Chinese car industry (which has been the largest in the world since 2013). It’s estimated that the industry uses a whopping 500 robots per 10,000 workers. Robotics use is also scaling in electronics and logistics, which average around 50 robots per 10,000 workers.  

China’s robotics industry experience rapid growth throughout 2020 and 2021. According to the IFR “It is the fastest-growing market worldwide. There has never been such a dynamic rise in such a short period of time in any other market.” The country now accounts for 45% of all global industrial robot shipments.  

While the country boasts a large workforce, the cost of labor continues to increase at a higher rate than other manufacturing countries like Vietnam. Therefore, China is incentivized to automate manufacturing to improve output and quality.  

China’s long-term strategy is to support robotics startups in key industries and expand industrial robot use from traditional caged robots to robots that work collaboratively with humans.  

JAPAN: 364 ROBOTS PER 10,000 EMPLOYEES 

Within the last few years, Japan outpaced Germany in robot density. Despite ranking in third place in robot density, Japan undoubtedly leads the world in robot manufacturing.  In fact, Seven of the 10 world’s principal industrial robotics companies are headquartered in Japan.  

In Japan, even robots are assembled by robots. According to the IFR, the country’s output represents 47 percent of total global robot production.  

Industrial robots are most prevalent in the electrical and electronics industry (34% share of operational stock), the automotive industry (32% share of operational stock), and the metal and machinery industry (13% share of operational stock).  

Japan is also known for spearheading innovation in robotics technology. The country drives development and testing in emerging technology, such as machine vision, machine learning, and artificial intelligence. 

Due to this reputation, the country is considered ground zero for new robotics applications. Enterprise companies like Mitsubishi, Kawasaki, and Denso along with the government drive the continued development of industrial robotics in the country.  

According to the International Trade Administration, Japan’s industrial machinery market is expected to continue to experience a growth phase. By 2065, the government is planning for a 40 percent reduction in its total workforce because of its aging population. Industrial robotics is expected to help alleviate the gap.  

Start automating today

Advancements in robotics technology, emerging demand for high-quality and sophisticated products, and increasing remote and dangerous working environments will drive automation. Countries with mature or rapidly growing automation strategies will continue to thrive, while many other may be left behind.

WORK WITH NRTC AUTOMATION

NRTC Automation is dedicated to providing high-value industrial automation and manufacturing equipment solutions to all our customers.

From decommissioning and tear out to industrial robotic training services to custom flexible work cells, NRTC is the key to integrate your workplace. With personalized training and custom-built designs, NRTC Automation is the destination for all your industrial automation and manufacturing equipment services.

Contact us today to learn more about how we can help you meet your production goals.

Can Robots and Humans Work Together in the Real World?

Automation is a hot-button issue. Get the facts with NRTC Automation and see how robots and humans can work together for a brighter future. 

Industrial robots are demonized as all-knowing machines determined to destroy families. 

While the news may not help this image, reading studies and learning about how industrial robots actually help humans in the workplace will dispel the myth. 

Get an inside look at how industrial robots make human lives better below. 

Working alongside industrial robots 

Addressing the fear of robots taking jobs 

The media, as with any controversial topic, does a fine job at creating panic over automation. 

According to sources like CNN, millions of low-skill jobs are at the mercy of industrial robots in the next few decades. 

Furthermore, fears of humanoid robots taking over uniquely human jobs, such as therapy, is spurred on by threats of science fiction-level artificial intelligence. 

However, this is simply not the case. 

“Most jobs are more complex than [many people] realize,” said Google’s chief economist, Hal Varian, during a forum on the future of work. 

For example, even a simple welding job takes a considerable amount of programming and engineering for a robot to accomplish. 

And it takes people to program, engineer, and fix those robots. With robotic training, workers can shift from monotonous and potentially dangerous labor to safer and more creative work. 

Plus, consider the fact that there will be over 2 million unfulfilled jobs in manufacturing due to a skills gap by 2030. Unemployment is rampant, but finding workers to fill these roles is getting harder. Industrial automation can close the gap for some positions, but many others require skilled human labor. 

Why humans should work with robots 

One way to get around this disaster mindset is to think about working with robots, rather than fighting against them for our jobs. 

Robots make life better. They can handle heavy weights, withstand extreme temperatures, and work day and night without taking a sick day. These characteristics means our fast-growing population will receive the products and services needed to maintain our quality of life. 

Working with robots is becoming easier as well. With collaborative robots, or cobots, workers can perform tasks right next to a cobot without fear of injury. They are designed specifically to make a human’s job easier to perform. 

Benefits of using industrial automation 

Robots have a lot to offer us humans. By seeing clearly through our fear, we can appreciate how industrial automation improves our lives for the better. 

1. ROBOTS PROVIDE A SOLUTION FOR UNSANITARY AND DANGEROUS JOBS.  

Labor during the Industrial Revolution, which transformed our world into what we know today, was dirty, difficult, and dangerous.  

Factory air was polluted with smoke and soot, regulations for labor were nonexistent, and workplace safety wasn’t considered important, leading to life-endangering accidents. Government regulations fixed many of the problems caused by the Industrial Revolution.  

The development of robots in the workplace further enhanced working conditions for people by taking over heavy labor and dangerous jobs that put humans at risk. Jobs like waste management and bridge inspections are being performed by robots, protecting humans from disease, injury, and death. 

Today, robots continue to make work environments safer for humans. 

2. ROBOTS CREATE JOBS, RATHER THAN TAKE THEM AWAY.  

As mentioned above, total automation isn’t possible. Dull, repetitive tasks such as packaging food can be automated, but more complex tasks require far more programming than most robots are capable of (or most companies can afford).  

Stanford Business gives the example of a gardener’s daily tasks: mowing is easy to automate, but other chores like weeding, pruning, and watering would be too complex for one robot to manage.  

Because robots have provided humans with more leisure and expendable income, industries like video games, dating applications, and gyms are thriving. This creates jobs for designers, writers, personal trainers, management, customer support, and more. These jobs cannot be automated due to the nature of the work, and they are possible because of the relief robots provide from grueling, time-consuming labor.  

3. ROBOTS ENHANCE WORKPLACE PRODUCTIVITY AND BRING CONSISTENT, RELIABLE RESULTS.  

By taking over the repetitive and boring work, robots allow humans to focus on the important tasks. Not only that, but robots are highly consistent and perform their jobs reliably. This allows humans to know that the job is done correctly and saves time checking for quality assurance. 

Automate your facility 

As you can see, industrial automation is the future of manufacturing. Robots improve the health and safety of humans while increasing productivity and minimizing downtime on the manufacturing line. 

If you are a manufacturer looking to automate your facility, you’ve come to the right place. NRTC Automation can design, build, and engineer a custom work cell for your specific needs. Whether you need a single, double, or triple robot cell, we have you covered. 

Alongside our sister company, iGAM, we source and refurbish used industrial robots and manufacturing equipment to create affordable turnkey automation solutions for manufacturers of any size and phase. 

Plus, we offer financing so you can automate on a budget. Visit our Financing page to learn more about how you can grow your company with low monthly payments. 

Check out our Automation Services video below! 

VISIT NRTC AUTOMATION TODAY 

NRTC Automation is dedicated to providing high-value industrial automation and manufacturing equipment solutions to all our customers.  

From decommissioning and tear out to industrial robotic training services to custom flexible work cells, NRTC is the key to integrate your workplace. With personalized training and custom-built designs, NRTC Automation is the destination for all your industrial automation and manufacturing equipment services. 

Schedule a free consultation with NRTC today to learn more about how we can help you meet your production goals. 

Unimate: The OG Industrial Robot

The first industrial robot opened the doors to a world of automation. 

Our world has completely changed in less than a century. 

Technology has made life easier in many ways. From cars to phones to elevators, daily life looks very different compared to the early 20th century. 

Industrial automation is no different. Because of the Unimate, technology has made its way into manufacturing. 

Learn more about the Unimate and how you can automate your facility with modern-day robots below! 

Unimate, the first industrial robot in history 

What is the Unimate? 

The Unimate is the first industrial robot ever created in history. Its inventor, Geroge Devol, patented the Unimate in a small Connecticut town in 1961. Similar to the industrial robots of today, it had a single arm designed for repetitive tasks. The arm weighed an impressive 4,000 pounds. 

The automation industry was the first to adopt the Unimate for metalworking and welding. 

History of the George Devol and the Unimate 

Devol drastically changed the way manufacturing processed and produced with his invention. 

Devol was born in Louisville, Kentucky on February 20, 1912. He was 9 years old when the word “robot” first appeared, and, supported by a wealthy background and an interest in electricity and machines, he started building the knowledge needed to invent the Unimate. 

Rather than going to college, Devol decided to start his own company. His first invention was the automatic door, or the “Phantom Doorman.” 

Several years later, after World War II, Devol and his Unimation Corp. company developed a machine called the Programmed Article Transfer, which slowly evolved into a robot: the Unimate. 

General Motors adopted the robot on their production lines in Trenton, New Jersey. 

Devol continued to bring technology to life over the course of his career. He passed away at 99 years old on August 11, 2011. 

How the Unimate changed the world of manufacturing 

Thanks to Devol, the Unimate opened the doors for revolution in manufacturing. Industrial robots have been refined and expanded upon since the Unimate’s creation so that manufacturers of any industry can automate their facilities. 

The industrial robots of today have far more applications compared to the Unimate’s limited offerings, including but not limited to: 

• Material handling 

• Painting 

• Machine tending 

• Picking and palletizing 

• Gluing, sealing, and spraying 

• Waterjet cutting 

• Assembly 

Additionally, robots have made their way out of manufacturing and into other industries such as medicine. Surgeons use robots to assist with very delicate surgeries, such as head and neck or heart surgeries.  

Additionally, hygienic robots have made a breakthrough during the COVID-19 pandemic, helping to keep hospitals, airports, and warehouses clean. 

Because of the Unimate, the possibilities are endless for automation to create a brighter, cleaner, more productive future. 

How to automate your facility 

Are you new to automation, but you feel intimidated by all the options? 

Don’t fret! NRTC Automation and our sister company, iGAM, are here to help. 

NRTC can build a custom work cell to specifically for your production needs. We will design, build, engineer, and install the robotic work cell for you so all you need to do is turn it on! 

With NRTC, automation is simple. We offer financing so you can automate no matter what size or phase you are in. Visit our Financing page to learn more. 

iGAM offers standalone industrial robots as well. With top name brands like KUKA, FANUC, and ABB, you can be sure that your production line will be more efficient while reducing downtime on the warehouse floor. 

Friendly iGAM Specialists are available to help you find what you need, including robot controllers, robot parts, and other manufacturing equipment. iGAM also provides financing for a pain-free transition to automation. 

Need additional support after implementing robots into your facility? NRTC Automation offers full-service solutions to help you meet your production goals. From industrial robot refurbishing to robotic engineering, we’re your source for automation services. Visit our website to see everything we offer! 

Together, NRTC Automation and iGAM are here to make automation accessible to all manufacturers. Work with us to start growing your company today. 

VISIT NRTC AUTOMATION

NRTC Automation is dedicated to providing high-value industrial automation and manufacturing equipment solutions to all our customers.  

From decommissioning and tear out to industrial robotic training services to custom flexible work cells, NRTC is the key to integrate your workplace. With personalized training and custom-built designs, NRTC Automation is the destination for all your industrial automation and manufacturing equipment services. 

Schedule a free consultation with NRTC! We will work with you to create a turnkey automation solution to meet your needs. 

How to Optimize Automation in Your Facility

Want to make the most out of your industrial robots? Use these five tips to improve productivity, minimize downtime, and increase throughput by optimizing automation in your facility.

Adding automation is only one step to success when growing your manufacturing company.

Even before adding industrial robots, such as KUKA robots or FANUC robots, as well as other automation equipment to your production line, there are ways to improve production so that once you add automation, it works as intended.

Learn more about how to optimize industrial robots and equipment in your production line below!

How to optimize automation in your facility

Implement these simple tips into your production line to get the most out of your industrial robots.

1. Create clear and concise end goals.

Knowing the end goal in your intention to automate is necessary to have a functional robotic production line. Are you automating just to stay on par with similar companies in your industry? If so, that will lead to a lack of foresight needed to know what needs to be automated (and what doesn’t!). 

These are some questions that relate to clear, actionable goals that necessitate automating: 

• Do you want to cut down on time and reduce production waste? 

• Are there tasks in your business that are highly repetitive and would benefit by adding a robot, thus reducing human error? 

• Do you want to standardize your production process? 

By taking the time to consider why you want to automate in the first place, you can understand what parts of the production process needed to be automated and how it will integrate into your workplace. 

2. Add valuable staff to manage the production line.

Humans are integral to automation. When we work with automation, we can learn what is or isn’t working and improve our processes. 

Automation is excellent for businesses because it produces data on your manufacturing process. You can find out where energy is being wasted, which tasks are time dumps, and more. 

Have an employee or a team that checks on the status of your automation and data. They can come up with ideas that can save you time and money as your company grows. 

3. Check for any missing components in your production line.

You don’t need a production line solely worked by robots in order to have a successful automated business. You do need a production line that is airtight and doesn’t have any gaps that may cause downtime or buildup. 

Streamlining is the name of the business. When you automate, you should have a smooth production flow that has a step for every part of the process. Take the time to observe your production line in action and note what could be improved; ideally, look at the data from reason #2 and find out where you can make adjustments. 

4. Get educated on industrial robotics and automation.

Automation is not limited to robots. When you automate your company, there are servo drives, pedestals, end-of-arm-tools, circuit breakers and circuit protection, productivity displays, and so many other components to industrial production that you must account for. 

Each piece of equipment benefits the production line in a different way. Most of this equipment is necessary for the production line to function properly. 

If you want to automate your business successfully, then getting educated on robotics and industrial equipment is a good way to start. Learn about the anatomy of an automated production line, or read more about the connection between servo drives and motors. 

Every bit of knowledge will help you make better decisions when adding industrial automation to your manufacturing process. 

5. Prioritize company-wide involvement and understanding of automation.

Last but not least, you might be failing at automation if your team doesn’t understand how it works. 

When everyone understands the effort to automate and knows how their job relates to the robot in the production room, then automation can become a collaborative effort. 

Working together to have a cohesive automated company will not only increase your chances of having a productive and efficient automated line, but it will also boost company morale and improve your work environment. 

Bring everyone together for monthly lunches and update the team on the latest automated processes to fully integrate robotics into your company. 

Improve your operations today using automation.

As industrial automation becomes more mainstream and technologies advance, the ability to automate your business gets easier. Plus, you have resources like NRTC Automation to help you build and improve your automation process so you can be successful from the beginning. 

NRTC AUTOMATION WILL WORK WITH YOU TO AUTOMATE YOUR COMPANY. 

Automating your business will allow you to be more efficient, reduce your production waste, and increase your revenue. Work with NRTC Automation, a trusted partner of top auto manufacturers around the world, to automate your company. 

NRTC offers turnkey solutions such as building, designing, and engineering customized work cells that will seamlessly fit into your production line. We also train companies in robotics, repair industrial equipment with professional technicians, manufacture service parts, and more. 

Schedule a free consultation here to get a personalized automation plan for your company.