Why should you Outsource Parts Manufacturing?

Sculpturist Company Neoset Designs Utilizes Robots

NRTC specializes in turnkey solutions for businesses in the manufacturing industry, and it isn't every day we encounter the kind of company that our sister company iGAM recently worked with.  

When a customer purchases a robot it might be added to an existing assembly line, or it could be the start of production and streamlining for a newer company.

However, when we heard about iGAM robots being used to produce art, we had to know more.  

NEOSET DESIGNS  

Neoset Designs is a pioneer in using technology to create innovative and complex works of art. By using robots they are able to quickly produce their pieces and make their art pieces even more intricate. Their challenge before iGAM was being able to acquire high-quality, affordable robots to continue to create their art. 

"Having equipment that is reliable is extremely important. It doesn't matter how good you think you are; at the end of the day, you need to be able to trust your machinery." 

IGAM ENTERS THE PICTURE  

Neoset was initially attracted to iGAM after their online marketplace was launched, consisting of industrial robots and machines. But soon they grew to appreciate iGAM’s dedicated sales staff, who were able to accommodate their boutique needs of just one or two purchases at a time.   

All of iGAM’s products have a high level of care, and iGAM ensures all of their customers get first-rate equipment, as well as going the extra mile to make sure that Neoset was informed of any new robots or tools that would work well for any current or future projects they might be working on.  

A BETTER END PRODUCT 

Today, Neoset Designs uses five robots purchased from iGAM. These robots are cutting production time, and allowing Neoset to produce highly complex projects. For more information on this project and iGAM, and to see images of the large-scale, beautiful pieces Neoset produces, please visit the iGAM case study. 

NRTC Supports the Robotics Industry  

At NRTC, we focus on reconditioning and refurbishing robots to enhance your production line with affordable industrial automation. We also design, build, and engineer custom work cells to handle your specific application. Contact us today to learn more about our services. 

3 Signs That Your Robot Needs Repair

Taking care of your robot is easy when you practice preventative maintenance. However, there comes a point when your robot might need more for optimal performance. 

Industrial robots are the heart and soul of automation. They need to be in prime condition at all times to operate efficiently and effectively. 

The best way to do this is through preventative maintenance. However, even the most well-prepared manufacturer will have to repair their robot eventually. 

Learn more about the signs that your robot needs repair and how NRTC Automation can help below. 

3 signs that your robot needs repair 

Preventative maintenance 

Across the board, preventative maintenance (or PM) in manufacturing is the number one way to protect your equipment, extend equipment useable life, and increase cost savings over time. 

Every manufacturer should be proactive about PM. By rigidly adhering to maintenance schedules, business owners can see a 545% ROI on their equipment. You read that right! Although maintenance involves some costs of cleaning and replacing parts, the ROI is well worth the small price. 

We can help maintain your equipment. You can choose your level of reconditioning based on the condition and hourly usage of the robot. NRTC Automation’s Industrial Robot Refurbishing Services will clean, grease, and test your equipment all the way up to a brand-new paint job and full robot restore. 

Time for repairs 

If your robot is older, or if you haven’t been diligent about maintenance, then it might be time for repairs. 

While you may be tempted to skip the repair expenses, there are downsides to running your equipment into the ground: 

• Safety: This is the most important issue when considering maintenance and repair. When a robot isn’t functioning properly, it becomes unpredictable and could potentially hurt or fatally injure your employees. 

• Electrical damage: Electrical damage can occur in a malfunctioning robot due to worn cables and other equipment. This can create dangerous conditions on the production line. 

• Unplanned downtime: If your robot dies suddenly, the unplanned downtime can cost thousands of dollars a minute. And if you don’t have a technician in-house, getting someone in to fix it can take a while. 

• Product quality issues: Robots need to be in tip-top shape to ensure that your product is consistently made well. Without maintenance or repairs, your robot could potentially end up ruining hundreds or even thousands of products before you realize it. 

Keeping up with your robots is a necessity for the well-being of your employees, your production line, and your bottom line. 

3 signs that your robot needs repair 

How do you know when it is time for a repair? Check out these three signs to determine if you need to get your robot to the nearest technician. 

1. DOWNTIME 

You’re doing everything you can to increase productivity, from implementing lean manufacturing methods to automating additional processes, but for some reason, your numbers just aren’t reaching the markers. 

Have you checked how your robot is performing? If an industrial robot needs repair, then it could be contributing to your downtime. Faulty controls, software, and other systems can cause a robot to slow down and move erratically, wasting precious production time.  

2. REPEATABILITY 

Robots need to have highly repeatable applications to produce high-quality products. For example, if you have a welding robot, you want your welds to be precise and clean. 

However, if your robot needs repair, your welds might come out sloppy, erratic, and generally unfit for consumer use. 

Keep an eye on your robot’s output to ensure that it meets your standards. If not, it may be time to send it to the technician. 

3. ENERGY EFFICIENCY 

Finally, industrial robots should be as energy-efficient as possible. When a robot starts using a lot of energy, it is a sign that the parts aren’t working properly. Not only does this affect the overall productivity of the robot, but it is also a strain on your wallet. 

Check on energy usage reports to determine where electricity and other energy sources are being used the most. 

Get expert repair services at NRTC 

NRTC Automation offers both Engineering Services to troubleshoot and diagnose your robot as well as Industrial Robot Refurbishing Services to maintain your equipment for a well-rounded automation experience. 

Plus, our sister company, iGAM, provides refurbished robot parts and equipment so you can repair your industrial robot without breaking the budget. 

Don’t delay fixing your equipment! Save on downtime and expensive product recalls by contacting NRTC Automation today. 

VISIT OUR WEBSITE TODAY 

NRTC Automation is dedicated to providing high-value industrial automation and manufacturing equipment solutions to all its customers.  

From decommissioning and tear out to industrial robotic training services to custom flexible work cells, NRTC is the key to integrate your workplace. With personalized training and custom-built designs, NRTC Automation is the destination for all your industrial automation and manufacturing equipment services. 

Schedule a free consultation with us to meet your production goals this year. 

So, You've Bought a Work Cell... Now What?

The benefits of adding a robotic work cell to your production line extend far beyond its four walls. 

Automating with a work cell is an exciting transition from traditional manufacturing practices to high-speed, high-productivity methods of production. 

If you’ve bought a work cell with NRTC Automation, you can see profits grow in areas outside of its safety barriers by implementing three practices into your company. 

Learn more about the benefits of a robotic work cell below. 

Automate with a Work Cell 

Benefits of Automating with a Work Cell 

With a robotic work cell, manufacturers can easily begin the automation journey without spending time finding equipment, installing and connecting industrial equipment into the production line, and learning how to use each piece of equipment individually. 

A work cell is an all-in-one unit that can complete the job you need it to do within its own walls. The logistics of engineering and design are taken care of so you can start increasing productivity and growing your revenue. 

Plus, if you get a work cell with refurbished equipment, the end product is more affordable than a brand-new work cell and works just as well. 

If you’re considering buying a work cell to automate your production line, visit NRTC Automation. We’ll work with you to design a custom work cell that will cover all your desired automation functions according to your manufacturing needs. 

If you’ve taken the leap into automation and have a work cell in your facility, then follow the steps below to optimize your manufacturing process and increase your profits. 

What to Do After Purchasing a Work Cell 

1. BEGIN ANALYZING YOUR PRODUCTION DATA. 

The fastest way to improve your manufacturing process is by analyzing your production data. 

When you use industrial computers like human-machine interfaces (HMIs) and programmable logic controllers (PLCs), you have access to all the data that your industrial robot and equipment produce during the workday. 

That data provides you with the opportunity to make shifts and tweaks in your production line to enhance your efficiency and save money on downtime. 

When you turn data into action, that can lead to massive chains of improvement that will provide your company with the boost it needs to grow. 

2. DETERMINE WAYS TO INCREASE EFFICIENCY IN OTHER PARTS OF THE PRODUCTION LINE. 

Now that you have a fully functional robotic work cell in your facility, you can observe other parts of the production line to see what’s lacking. 

Perhaps you can automate another job that is monotonous and requires high repeatability with an industrial robot. Alternatively, maybe a portion of your production line would benefit from an additional employee to manage and operate the line. 

A robotic work cell—plus its data—provides perspective on the productivity and efficiency of the rest of your production line. You can make informed decisions on how you want to alter and enhance your manufacturing process with the knowledge that your automation offers. 

3. TRAIN YOUR EMPLOYEES IN ROBOTICS. 

Training your employees in robotics may seem unnecessary, especially if you outsource your technical issues. However, an education in robotics will improve the efficiency of your entire company. 

When your employees understand how automation applies to their jobs and the rest of the company, they can make changes to their own workflow systems to become more productive. 

Plus, if you have a technical issue, you will be able to solve it in-house as opposed to bringing in a technician to solve it. 

Training your employees will also support their career advancement and boost their confidence. Confident and educated employees tend to be happier and stay with their companies longer. 

So, not only does robotic training increase productivity, but it reduces turnover by keeping happy employees within your company. 

Employee training is a worthwhile investment for your company. Consider training with NRTC Automation for a personalized program that matches your needs. 

NRTC Automation is dedicated to providing industrial automation and manufacturing services to customers across North America. We are the trusted partner of t...

Improve your production line with a work cell today. 

NRTC Automation offers affordable automation solutions so you can reap the benefits of high productivity and minimal downtime. 

We also provide financing for companies that want to automate while maintaining their monthly budget. Our quick and easy application is sent to the nation’s top lenders, and you can choose the best plan for your account. 

Learn more about financing with NRTC Automation on our website. 

CONTACT NRTC AUTOMATION FOR YOUR INDUSTRIAL MANUFACTURING NEEDS. 

NRTC Automation is a trusted partner providing comprehensive industrial automation and manufacturing services. After delivering our services to top automobile manufacturers across the world for more than a decade, NRTC Automation is the destination for tear out services and robotic solutions. 

Schedule a free consultation to learn more about how we can assist you in your automation journey. Visit us today at www.nrtcautomation.com. 

5 Reasons Why You're Failing at Automation

Automating your company is a complex operation, but with the right tools and mindset, you can develop a robotic production line that boosts your efficiency and revenue. 

As Industry 4.0 takes off, companies without automation will fall behind. Even small- to medium-sized businesses are taking advantage of robotic systems to enhance their manufacturing processes. 

Automation should be implemented with care, however. If you simply add robots and industrial equipment to your facility without taking the necessary steps to integrate them, you’ll end up with expensive equipment that isn’t helping your business. 

NRTC Automation lists the top 5 reasons why you might be failing at automating your business and how you can take action for successful automation. 

5 Reasons Why You’re Failing at Automation 

Check out these reasons that can cause automated lines to fail. If you match one or more of these scenarios, you may want to consider reassessing your strategy to automate your company. 

1. End goals aren’t clear.

Knowing the end goal in your intention to automate is necessary to have a functional robotic production line. Are you automating just to stay on par with similar companies in your industry? If so, that will lead to a lack of foresight needed to know what needs to be automated (and what doesn’t!). 

These are some questions that relate to clear, actionable goals that necessitate automating: 

• Do you want to cut down on time and reduce production waste? 

• Are there tasks in your business that are highly repetitive and would benefit by adding a robot, thus reducing human error? 

• Do you want to standardize your production process? 

By taking the time to consider why you want to automate in the first place, you can understand what parts of the production process needed to be automated and how it will integrate into your workplace. 

2. Not enough human labor is incorporated in your production line.

Humans are integral to automation. When we work with automation, we can learn what is or isn’t working and improve our processes. 

Automation is excellent for businesses because it produces data on your manufacturing process. You can find out where energy is being wasted, which tasks are time dumps, and more. 

Have an employee or a team that checks on the status of your automation and data. They can come up with ideas that can save you time and money as your company grows. 

3. The production line is incomplete.

You don’t need a production line solely worked by robots in order to have a successful automated business. You do need a production line that is airtight and doesn’t have any gaps that may cause downtime or buildup. 

Streamlining is the name of the business. When you automate, you should have a smooth production flow that has a step for every part of the process. Take the time to observe your production line in action and note what could be improved; ideally, look at the data from reason #2 and find out where you can make adjustments. 

4. Knowledge about automation is lacking.

Automation is not limited to robots. When you automate your company, there are servo drives, pedestals, end-of-arm-tools, circuit breakers and circuit protection, productivity displays, and so many other components to industrial production that you must account for. 

Each piece of equipment benefits the production line in a different way. Most of this equipment is necessary for the production line to function properly. 

If you want to automate your business successfully, then getting educated on robotics and industrial equipment is a good way to start. Learn about the anatomy of an automated production line, or read more about the connection between servo drives and motors. 

Every bit of knowledge will help you make better decisions when adding industrial automation to your manufacturing process. 

5. Teams are not on the same page regarding automation tasks. 

Last but not least, you might be failing at automation if your team doesn’t understand how it works. 

When everyone understands the effort to automate and knows how their job relates to the robot in the production room, then automation can become a collaborative effort. 

Working together to have a cohesive automated company will not only increase your chances of having a productive and efficient automated line, but it will also boost company morale and improve your work environment. 

Bring everyone together for monthly lunches and update the team on the latest automated processes to fully integrate robotics into your company. 

Automation doesn’t have to be difficult. 

As industrial automation becomes more mainstream and technologies advance, the ability to automate your business gets easier. Plus, you have resources like NRTC Automation to help you build and improve your automation process so you can be successful from the beginning. 

NRTC AUTOMATION WILL WORK WITH YOU TO AUTOMATE YOUR COMPANY. 

Automating your business will allow you to be more efficient, reduce your production waste, and increase your revenue. Work with NRTC Automation, a trusted partner of top auto manufacturers around the world, to automate your company. 

NRTC offers turnkey solutions such as building, designing, and engineering customized work cells that will seamlessly fit into your production line. We also train companies in robotics, repair industrial equipment with professional technicians, manufacture service parts, and more. 

Contact us today to learn more about how we can help you automate your business. 

What Do Robotics Engineers Do?

Industrial robotics engineering is a growing profession with a fascinating insight into the advancement of automation. 

To people outside of manufacturing and automation, robots may seem like mysterious sci-fi gadgets that have their own whims and desires.  

But to a robotics engineer, an industrial robot is a mechanical device that requires lots of know-how, patience, and creativity to design, build, and program from scratch.  Robots that perform numerous tasks in manufacturing settings, such as ABB, KUKA, or FANUC robots, are only possible because of the innovative and visionary developments made by robotics engineers. 

NRTC Automation relies on our experienced robotics engineers and technicians to provide the care your industrial robots need to function to the optimum standard. 

Learn more about the background of robotics engineers and their daily tasks below! 

All About Robotics Engineers

Robotics Engineer Stats 

The median salary of an experienced robotics engineer is nearly $100,000 a year. For an interesting job at the frontlines of automation, that is an excellent salary to pique the interest of the next generation of engineers! 

As of 2020, there are approximately 132,000 robotics engineers in the United States. Robotics engineers are expected to experience significant growth in the next decade, according to the U.S. Bureau of Labor Statistics.  

With the rise of automation in manufacturing, robotics engineers are in high demand and show the growth to prove it. 

For companies that need contracted engineers on their team, the shortage of robotics engineers can be difficult. If you’re struggling to find an engineer that suits your requirements, NRTC Automation can help.  

We’ll scout, interview, and employ engineers for you with our Engineering Services. Contact us if you need trusted and reliable engineers to work for your company. 

Robotics Engineer Education 

Education is a necessary step to achieve a job as a robotics engineer. To become a robotics engineer, the following education is recommended: 

1. A bachelor's degree in engineering is a must. A mechanical engineering or robotics degree is preferred and higher education aids in moving to more advanced positions with higher incomes. 

2. Being involved in robotics groups and organizations helps aspiring robotics engineers to become more adept at designing, building, programming, and debugging robots before they leave university. 

3. Having a well-rounded knowledge base in other areas of STEM such as electronics, physics, and chemistry is important for robotics engineers to perform their jobs. 

4. Robotics engineers are also required to communicate well with their team and with clients, so training in writing and communication is important as well. 

Since robotics engineering is a complex and intricate field, it’s crucial that engineers have an in-depth understanding of the components and machines they’re working with. 

Day-to-Day Life of an Industrial Robotics Engineer 

Robotics engineers have a full day of work since they are responsible for designing, building, and repairing robotics systems. 

These are the detailed daily tasks of an industrial robotics engineer: 

• Develop software programs for robots in industrial environments 

• Design comprehensive automation solutions for manufacturing facilities and factories 

• Repair industrial robots (cleaning, replacing equipment, debugging, etc.) 

• Configure and test robot models 

• Navigate and develop machine learning 

• Evaluate and enhance robot models with new technology 

• Review and determine cost estimates 

• Integrate robotic systems with automation equipment 

As robotics develop and become more advanced, robotics engineers must educate themselves on new technology and understand the needs of manufacturers to provide the best products and services for their customers. 

RECEIVE DEPENDABLE ROBOTICS SERVICES FROM NRTC AUTOMATION. 

With our Engineering Services, we can find qualified and reliable engineers to service your company. We perform an intensive hiring process to pick the best engineers and technicians in the field with several years of experience.  

NRTC Automation also offers industrial robot refurbishing and robotic training. You can choose your level of robot repair service so you can minimize downtime and extend the life of your equipment. Plus, we offer personalized solutions for your company so your employees can work with confidence in their robotics knowledge. 

Contact NRTC Automation today to service your automation. 

3 Tips to Replace Robot Grease

Replacing grease is a necessity for the health of your robot.  

Think of grease like water in a fish tank. It’s important to exchange the old water for new water to keep the tank fresh and maintain the health of the fish. If you don’t replace the old water, the water will get stale and the fish will suffer and eventually get sick. 

Keeping up with your robot’s maintenance will extend its life, saving you money by avoiding downtime and having to buy a new robot in its place. 

Learn our tips for greasing your robot below! 

What is the point of robot grease? 

Robot grease is the part of the robot that keeps everything running smoothly. The most important parts of the robot are covered in grease to protect them from damage.  

The benefits of grease in robots include: 

• Preventing rust and corrosion 

• Protecting joints from wear and tear from metal-to-metal contact 

• Resists contamination 

Grease benefits the operator, too! Benefits for the production line include: 

• Less unplanned downtime due to faulty errors 

• An extension on the life of the robot 

• An extension on routine maintenance checks 

Now you understand why grease is so important for robots and the benefits it has for your company! Know NRTC Automation’s tips for when you have to replace your robot’s grease. 

3 Tips for optimal robot grease replacement 

1. USE THE GREASE LISTED IN THE MANUFACTURER’S MANUAL. 

This is the number one tip for replacing your robot’s grease.  

Different robot brands use unique grease for their robots, and there are different greases used for specific joints. The grease that works for a KUKA robot will not work for a FANUC robot, so be sure to check the manual before you buy grease for your robot! 

2. KEEP A SCHEDULE. 

You should expect to replace your robot’s grease at least once a year or sooner depending on the robot’s hourly usage. Also, make sure you perform inspections on a monthly basis to check if the grease is running low or getting old. 

The rule of thumb is to change out grease after 500 to 700 working hours, so divide that by the number of hours your robot works on a daily basis and schedule it on your calendar so you don’t forget. 

3. RUN THE ROBOT THROUGH A FEW CYCLES. 

You can run the robot through a few cycles and operate it to make different movements to determine which joints need to be greased. 

Plus, the motion of the robot will soften the grease and make it easier to remove. 

Robot grease is magic. 

The oily substance that goes into your robot’s joints and mechanisms protects it from all sorts of damage, extending its life and producing more for your manufacturing line. 

Take care of your robot by replacing the grease on a regular schedule and you will have a solid industrial robot on your production line for years to come. 

NEED HELP REPLACING YOUR ROBOT’S GREASE? 

Send your robot over to NRTC Automation’s expert robot technicians! 

NRTC Automation is dedicated to providing high-value industrial automation and manufacturing equipment solutions to all its customers. From decommissioning and tear out to industrial robotic training services to custom flexible work cells, NRTC is the key to integrate your workplace. With personalized training and custom-built designs, NRTC Automation is the destination for all your industrial automation and manufacturing equipment services. 

Contact NRTC Automation today for all your automation needs. 

4 (Good) Reasons to Learn Programming

Programming seems like a buzzword these days: everyone and their college roommate are learning how to code. 

Why should you learn programming? Well, programming has lots of different applications in many industries, from manufacturing to design. As more processes become automated and move to digital platforms, knowing how to code is an important skill that will boost your resume and ease the transition into a more computerized world. 

Learn more about the reasons you should learn how to program below! 

Reasons to learn programming

1. EASY ACCESS TO LEARNING 

Programming is easier to learn now more than ever. With the proliferation of massive open online courses (MOOCs), how-to coding books, free videos, courses offered by universities for credits, and more, coding is available to the public to learn at their own pace. 

Some people need a schedule to learn and keep them accountable. An online course would be the best option as it provides a week-by-week program with quizzes and tests. Many online courses are free or are available for a minimal charge. Others, like this Harvard Python programming course for AI on edX, offers a professional certificate for completing the course for a slightly higher price tag. These certificates can be useful for job interviews and displayed on LinkedIn. 

If you want to learn to program but don’t want to commit to a full course, you can watch free videos on YouTube, the Khan Academy app, or any other platform that offers free tutorials. This requires more self-discipline, but it is free and flexible to your schedule. 

2. CODING SKILLS ARE VALUED IN INDUSTRIES ACROSS THE BOARD 

Because of the advancement of technology, all kinds of industries need programming in order to carry out essential processes. In 2015, there were over 7 million job openings that required programming as a skill, so clearly having programming knowledge would make you an asset. 

For example, healthcare needs programmers to develop and maintain their large systems of data to avoid breaches and make it easy to navigate for those who need to access the information. In graphic design, coding knowledge allows designers to present ideas and visualizations without relying on a program like Photoshop to do the coding for them. 

Other industries that need programming skills include marketing, business, finance, manufacturing, and of course, technology. By committing to learn programming, you make yourself more valuable to all these industries and more as automation becomes more established. 

3. GETTING THE PROGRAMMER’S MINDSET 

The programmer’s mindset is treated as some sort of mythical worldview, but it just comes down to a few traits that you can cultivate by learning programming. They include: 

• A willingness to learn—continuously 

• Flexibility to change course at any moment 

• Perseverance to complete a project or solve a problem 

• Creative problem-solving skills 

• A keen attention to detail 

• Breaking down complex ideas into simpler terms 

These are the major qualities that contribute to a programmer’s success, but there are even more traits that make up the programmer’s mindset. 

By studying code, you can develop these traits, which enhances more than just your coding skills. The programmer’s mindset will improve your personal and professional life as you apply these traits to your daily routines. 

4. KEEPING UP WITH AUTOMATION 

As we mentioned before, automation is becoming more prevalent in industries across the board. Every day, computers are being built with more intelligent applications and algorithms. Robots are more agile and sensitive than ever before, and they are even making ripples in surgical rooms and nursing homes. 

It’s important to note that over 95% of jobs will not be taken by robots, but they will be changed by the development of technology. For example, both administrative assistants and chief executives will be relieved of monotonous tasks like compiling reports with the advent of artificial intelligence. However, their ability to think creatively, connect with other people, and make important decisions based on both facts and opinions will keep them in the workforce. 

While automation isn’t anything to fear—in fact, robots will keep people safe from dangerous jobs and provide space for more creative and fulfilling work—it is smart to stay ahead of the curve and learn to work with computers and robots rather than against them. 

By learning to code now, you can keep up with the rapid advancements in automation and learn how to use robots and computers for your benefit. 

Programming in Robotics 

Programming is the foundation of robotics. It’s what robots follow in order to carry out every command, from welding materials with torches to simply picking up and moving objects. As code becomes more and more refined, along with better technology and parts, robots will be able to assist with more parts of the production process. 

NEED A PROGRAMMER FOR YOUR ROBOTS? 

Check out NRTC Automation’s robotic engineering services! Our experienced technicians are experts at solving automation issues ranging from simple fixes to advanced diagnostics. We’ll work directly with your team to understand the problem and provide the fastest turnaround possible. Contact NRTC Automation today for more information on how we can assist your company on your way to automation. 

Meet NRTC Automation's Contract Engineering Services Manager, Jason Augsburger!

Meet Jason Augsburger, the Contract Engineering Services Manager at NRTC Automation. With over a decade of experience in automotive integration, robotic programming, and robotic engineering, Jason is an asset to NRTC Automation’s process. 

Learn more about Jason’s background and his work with NRTC Automation below! 

Jason Augsburger, Contract Engineering Services Manager

Background 

Jason entered the workforce with a large automotive integration company in Michigan right out of high school. He obtained a degree in electrical engineering and, after a small recession in 1997, moved into finance, real estate, and insurance. He owned and operated his own company of about 50 employees. 

Ten years later, Jason returned to the automotive industry in 2009. He moved to Alabama and became a contract robot programmer for seven years, in which he then became a robot instructor and robot engineer. 

Work with NRTC Automation 

While working on business development, Jason found NRTC Automation online for contract PLC support. Within a month, he was offered a position. He has managed and evolved NRTC’s engineering services for over a year. 

As the Contract Engineering Services Manager, Jason oversees contract support for the automotive industry. His daily tasks include leading and directing schedules and ensuring support for NRTC Automation’s customers, as well as quoting new requests for employment and project work. 

NRTC Automation’s Engineering Services 

Jason is an expert on NRTC Automation’s engineering services, selecting only the best technicians for our customers. Our technicians are experienced in working with industrial robots and equipment. They provide a range of services, including repair and reconditioning services, robotic programming, and robotic training for companies interested in educating their employees. 

Our customers come from a wide range of industries, including top automotive companies such as Mercedes and BMW. No matter the project, NRTC Automation will deliver trusted robotics programmers, controls technicians, multi-craft support (including mechanical, electrical, robotic, and PLC support), and project management support. 

Our technicians and engineers provide integration and production support. We target engineers and technicians with at least two to five years of experience in the field, with specific experience relating to the customer’s project. 

Because Jason is an industry veteran and understands the needs of our customers, he can screen prospective technicians and engineers with an eye for qualified and reliable individuals. He also implemented a GPS tracking system for timesheets to ensure customers that the job was done on time without ambiguity. 

Jason’s Reflections on NRTC Automation 

For over a year, Jason has watched and contributed to NRTC Automation’s development. We are constantly innovating and implementing strategies to improve our services and customer support. As the company grows, Jason noted, “I’ve never seen a company grow so fast and still maintain quality services... They’re hiring a lot of good people.” 

With a commitment to excellence and customer satisfaction, NRTC Automation hires the finest experts in the industry, like Jason, to lead our company. Because of our team, we are the preferred partner for industrial and automation services by the world’s top automotive manufacturers, and we continue to meet our goal to provide the best customized solutions for our customers. 

LET NRTC AUTOMATION BE YOUR NEXT INDUSTRIAL AUTOMATION PARTNER. 

NRTC Automation is dedicated to providing high value industrial automation and manufacturing equipment solutions to all its customers. From decommissioning and tear out to industrial robotic training services to custom flexible work cells, NRTC is the key to integrate your workplace. With personalized training and custom-built designs, we are the destination for all your industrial automation and manufacturing equipment services. Contact NRTC Automation today to learn more about what we can do for your workplace. 

These 7 Robot Innovations Are Advancing Our World

Robots are making an impact in more than industrial settings. From medicine to entertainment, robots are joining professionals in creating a better world. 

Read more about the way robots are advancing all industries below! 

Innovations in Robotics 

Agricultural Robots 

Agriculture is one of the most important systems in the world. It feeds populations and fuels our ability to move forward. 

Technological advances are the name of the game in agriculture. Before modern times, advancement was slow, with new techniques being developed after several centuries. However, after the Industrial Revolution and the progression of technology, agriculture became more and more streamlined. 

Robots are among the more recent tools used in agriculture. “High tech farming” is the new term for robotic applications in agriculture, and they have plenty of uses.  

For example, weeding is backbreaking work, and new robot designs are managing weeds even around valuable crops. Another type of farming robot is using drone flight technology to survey crop health and plant seeds. 

With robots, farmers can better protect their crops from weeds, invasive species, and disease, as well as plant and harvest more efficiently, which is a win for both farmers and consumers. 

Medical Robots 

The thought of a robot performing brain surgery is intimidating, to say the least. However, these robots are changing the way medical practitioners perform surgery for the better. 

Over 250,000 people die every year due to preventable medical errors. Robots are shrinking that statistic as medical practices are enhanced and reduce surgical errors and risk of infection in patients.  

The daVinci surgical robot works with surgeons to make more precise incisions during procedures using 3D vision and tiny robotic tools that strap onto the surgeons’ arms and wrists. The CyberKnife robot provides hyper-localized radiation treatment to cancerous tumors, preventing exposure of radiation to healthy organs. 

These are just a few of the types of medical robots that are changing the face of medicine. With robots, doctors and nurses can more effectively treat patients. 

Entertainment Robots 

Robots have been used for entertainment in Disney parks since the 1960s, but as robotics become more advanced, their capabilities for shock and awe have skyrocketed. 

Disney is using small animatronic creatures called Vyloo to fascinate children and adults of all ages. They are autonomous and can act independently of their controllers, watching observers as they move and playfully wiggling.  

The Pepper robot by SoftBank Robotics is another example of entertainment, although it is hoped to be used by businesses to redirect customers and answer questions. Pepper can communicate like a human, understanding emotions and tone of voice. Interviews with Pepper show the humor a robot can have. 

Also, the first artificial intelligence robot actor named Erica will star in a $70 million sci-fi movie called b in 2021. 

As robots develop, their ability to amaze us will evolve into even more incredible projects. 

Delivery Robots 

USPS and Amazon Prime have seen a massive increase in home deliveries, especially during the COVID-19 pandemic. Contactless delivery is increasingly sought after due to pandemic-related worries, and robots are providing the solution. 

Autonomous delivery robots are slowly making their way into delivery services, particularly in food delivery. 

Caregiver Robots 

Caregiver robots seem like an oxymoron: how can a robot care for a human? 

However, robots are becoming increasingly popular in-house and in elderly homes, providing companionship to combat loneliness. 

Loneliness is a bigger threat to the elderly than obesity, a study finds, which exemplifies the importance of companionship. That could be in the form of a family member, a nurse, a pet, or, now, a robot. 

Zora is a new robot caregiver that participates in group activities and games, as well as one-on-one time. Surprisingly, patients adapted quickly to Zora, even treating it with affection by cradling it and telling it about events that they wouldn’t tell their nurses. 

While an advanced robot nurse is still years in development, caregiver robots like Zora may provide the boost elderly patients need to enjoy life in their golden years. 

Cleaning Robots 

In relation to the COVID-19 pandemic, cleaning robots have surged in hospitals, airports, and other high-traffic public areas. 

The Roomba vacuum robot has been a household favorite for years, but more cleaning robots have hit the market in response to the pandemic. In April, in the beginning of the pandemic shutdown in the United States, there was a 24% increase in purchases for self-cleaning robots according to Brain Corp., compared to the previous year. 

Self-driving UV light floor scrubbing robots are taking cleaning to the next level, giving relief to customers that their welfare is being prioritized. 

By automating cleaning tasks, robots are improving our systems for health and safety. 

Manufacturing Robots 

Automation in manufacturing is enhancing production to be faster, more efficient, less wasteful, and cleaner. 

Recent advancements in manufacturing robots have only improved these qualities. For example, additional sensors and process control transmitters have been implemented in robots so they can detect any issues and alert the operator. 

Also, the evolution of data storage and cloud software has secured manufacturing data by separating it from the robot’s software. This prevents security threats and potentially losing important data due to robot failure. 

Advancing robots in manufacturing will provide a better product and make the production process more sustainable and efficient. 

AUTOMATION IS THE ADVANTAGE. 

NRTC Automation is the leader in decommissioning and tear outs for industrial and manufacturing facilities around the world. Our robotics and automation services provide a solution to your company’s needs. From robotics engineering to industrial equipment repairs, NRTC Automation is your next trusted partner in all things manufacturing and automation. Contact us today for more information on what we can do to improve your production line. 

13 Skills Every Robotics Technician Needs to Have

At NRTC Automation, we advocate for regular maintenance checks and repairs for your equipment. It’s an investment for the long-term good of your production line: by keeping your robots in tiptop shape, they will run longer and yield more output for your company. 

That’s why we also advocate for robotics technicians for every industrial company. They have a set of skills that will improve your manufacturing line and keep your production process running smoothly. Read on about robotics technicians and the skills they need to get the job done. 

Robotics technicians are a necessity for every industrial company. 

Every production line that has a robot will also need a technician to maintain and repair it. Robotics technicians ensure that your productivity levels remain high and your robots work efficiently so that you can produce goods, increase revenue, and decrease downtime. 

What do robotics technicians do? 

As a general overview, robotics technicians build, maintain, and troubleshoot robotics systems. 

Some of the daily tasks of a robotics technician include: 

• Assembling parts using tools or microscopes 

• Installing and programming controllers and EOATs 

• Troubleshooting robotics systems, such as sensors or electronics, for technical issues 

• Keeping records of robotic equipment 

Robotics technicians have plenty of other tasks to keep them busy as well. Technicians may train customers or co-workers on how to install and use robots, as well as make repairs to robots and robotic equipment and perform maintenance checks. 

They may also maintain robotic parts inventories as well as evaluate robots for efficiency and quality. 

Top 13 skills robotics technicians need to get the job done: 

HAND-EYE COORDINATION 

Excellent hand-eye coordination is a necessity for every robotics technician. Handling small, heavy, and awkward parts, as well as using tools that need precision, requires technicians to have complete control over their aim. 

SYSTEMS-THINKING 

Robotics technicians should have systems-thinking skills to understand the complex systems they are working with, such as mechanics and sensing. 

ELECTRICAL KNOWLEDGE 

A study in New Orleans showed that experienced robotics technicians wished that newer technicians had more electrical knowledge. Electrical systems are integral to a functioning robot, so understanding basic single and three-phase electrical knowledge, among other things, is important to perform the job well. 

TROUBLESHOOTING 

Troubleshooting is par for the course with robots. Because of this, robotics technicians should have a wide berth of knowledge on technical issues so they can apply it during the troubleshooting process. This is especially helpful when discussing robots with customers or bringing a production line back to functioning after downtime. 

GOOD COMMUNICATION SKILLS 

Soft skills are important for every professional, including robotics technicians. Knowing how to communicate with coworkers, employers, and customers, as well as learning how to work in a team, are a necessity. Also, a robotics technician should be able to clearly explain how to install, maintain, and repair a robot for customers or coworkers. 

PERSISTENCE 

Being a robotics technician isn’t easy. That’s why technicians need persistence to complete the job, especially when there are obstacles. Coming up with a solution for a complex problem will require dedication to a project and the desire to see it to the end. 

PROGRAMMING MINDSET 

The “programming mindset” is a superb asset for all technical professionals. Being able to think like a programmer and understand how programming works will benefit robotics technicians by allowing them to troubleshoot quickly and efficiently. 

CONTINUED LEARNING 

Technology never sleeps. While robotics technicians should make sure they get some rest, they should also try to actively learn on the job and obtain certifications as necessary. Robotics is a quickly developing field that technicians need to navigate as new situations and robot models arise. 

TIME MANAGEMENT 

Again, time management is another soft skill that every professional should have. Robotics technicians may have a line of robots to repair or several customers in need of support in one day. Having time management skills will allow technicians to complete the most important work on time without feeling frazzled. 

COMPLEX PROBLEM-SOLVING 

As mentioned above, complex problem-solving skills are necessary for robot technicians to do their job. Robots are very involved and intricate systems that require creativity and forethought when solving issues. Problem-solving can also be used in situations like team management and handling customers, which requires less technical knowledge and more personal finesse. 

DESIGN KNOWLEDGE 

Having a deep understanding of design knowledge will enhance a robotics technician’s skill set. When a robotics technician knows technology design, they will be able to create systems that work as well as fix potential issues in technical systems. 

DECISION-MAKING 

Every day, robotics technicians need to make decisions. It’s important that technicians can use logic to make a decision and be confident once they decide. 

SAFETY PRECAUTIONS 

Last but not least, robotics technicians must make safety a priority. When they work, they should take care to protect themselves and other people from getting hurt while working on robots. They should also take special precautions while handling equipment to avoid any needless damage. If an accident does occur, then the technician should be educated on how to proceed with notifying someone and filing the incident. 

Every manufacturing line needs a robotics technician. 

Regular repairs and maintenance checks are needed on manufacturing lines to keep them running correctly and efficiently. To keep your productivity high and your equipment costs low, have a robotics technician handy to make repairs, install parts, and perform scheduled maintenance checks on your robots. 

If you are looking for a technician, NRTC Automation offers repair services by expert robotics technicians for all robots and manufacturing equipment. Contact us today for more information on our repair and reconditioning services. 

ARE YOU IN NEED OF A ROBOTICS TECHNICIAN? 

NRTC Automation offers a three-tier robot refurbishing service to get your robot back to factory-new condition. You can choose the level of repair you want to stay within your budget. From cleaning the interior to applying a brand-new paint job, our robotics technicians will bring your robot back to the production line with more efficiency and productivity. 

Contact NRTC Automation today to learn more about our industrial and automation services. 

How to Troubleshoot a Robot

When your robot starts acting up, it’s important to find out why as soon as possible. You can protect your robot from making repairs down the road, as well as reduce downtime, by being proactive with troubleshooting. 

There are a few basics in troubleshooting a robot that you can follow to see where the error lies. If you decide to troubleshoot the robot yourself, be sure to follow all safety precautions. Unplug the robot from all energy sources, place the robot in a spacious area to allow you to work around it, and wear all necessary safety gear to prevent any accidents or injuries. 

To learn more about troubleshooting a wonky robot, read our troubleshooting guide below! 

How do you know if something is wrong with your robot? 

The most obvious answer to this question is if the robot will not turn on or function normally. 

To be more detailed, your robot may require troubleshooting if it: 

• Doesn't conform to an upgrade properly 

• Makes unnecessary movements, wasting time and energy 

• Doesn’t move at all 

• Overheats 

• Has low completed cycles 

• Has a connection error 

You should have a hawk’s eye for malfunctioning robots so you can reduce downtime and low utilization as quickly as possible. By doing this, you can save the robot (and yourself!) from costly replacements and repairs as well as maintain your production productivity. 

Basics of troubleshooting a robot 

While the troubleshooting process is dependent on the robot and the error it’s experiencing, there are baseline considerations that start the problem-solving flow. Like a production line, having a smooth and uniform process that builds into something more specific saves time, energy, and money.  

Here are some of the steps robotics technicians would take when troubleshooting a robot: 

CHECK THE TEACH PENDANT DISPLAY. 

By checking the teach pendant display, you give yourself valuable information about the robot’s programming. If there are any errors in the programming, they will likely show up on the teach pendant and will allow you to troubleshoot from there. 

RUN THE ROBOT THROUGH MULTIPLE CYCLES. 

When NRTC Automation performs robot repairs, we run the robot through at least 50 cycles to observe its motions and repeatability. This allows you to see any surface-level errors that might arise, as well as cross off unrelated issues if the problem lies deeper in the robot’s programming or interior. 

MAKE THE ROBOT FAIL. 

Yes, you will want to make the robot intentionally fail so you can see if any of those actions align with the error the robot is experiencing. Try all failures to eliminate potential errors and save time during the troubleshooting process. 

TURN IT OFF AND TURN IT BACK ON AGAIN. 

This is the most revered advice of all time by IT and technical professionals. It’s most likely the first thing they are going to tell you to do. It’s worth a shot, so try turning off your robot and powering it back up again to see if that has any effect. 

REPLACE BATTERIES. 

Batteries can be finnicky and cause malfunctions. Replacing a robot’s batteries is good robot hygiene and should be part of the scheduled maintenance check. 

CHECK THE SERVO MOTOR TEMPERATURE. 

SERVO MOTORS ARE MEANT TO GET HOT, BUT THEY HAVE AN IDEAL TEMPERATURE RANGE. IF IT OVERHEATS OR DOESN’T REACH ITS IDEAL TEMPERATURE RANGE, THEN IT WILL AFFECT THE REST OF THE ROBOT’S FUNCTIONING LEVELS. EITHER REPLACE YOUR SERVO MOTOR WITH A DIFFERENT ONE OR CHECK IF IT CAN BE REPAIRED. 

Prevent errors ahead of time. 

Schedule maintenance checks for your robot. 

By scheduling maintenance checks, you ensure that your robot is current on all programming updates, oil changes, parts replacements, and more. Prevent errors ahead of time by sticking to the schedule and save money and time on your manufacturing floor. 

DO YOU WANT TO TRAIN YOUR TEAM TO TROUBLESHOOT? 

NRTC Automation provides robotics training to enhance the internal troubleshooting process and educate your employees on the foundations of robotics. From basic programming to advanced troubleshooting, we will train your staff in a personalized format according to your needs. Educating your team will boost productivity and reduce downtime on the manufacturing floor, so contact NRTC Automation today to learn more about our robotics training service. 

NRTC Automation: Delivering Automation Services Worldwide

At NRTC Automation, we take pride in our specialized solutions for industrial automation and manufacturing equipment. With over a decade of experience, NRTC Automation has become a worldwide partner for companies spanning multiple industries, including the top automobile manufacturers. Our extensive services will provide your company with the solutions you need for your industrial and manufacturing company. To learn more about what we offer, read about our services below. 

Who We Are 

NRTC Automation was founded in Tilbury, Ontario. Our mission is to deliver a comprehensive package of industrial automation and manufacturing solutions for companies across the globe. As shown by our partnerships with manufacturers like BMW and Magna, our company can be trusted with your industrial automation and manufacturing equipment. 

What We Do 

Industrial Tear Out Services 

NRTC Automation offers thorough decommissioning services. If you need to remove outdated equipment or completely clear out your facility, NRTC Automation is the solution. We work with time-sensitive requirements and provide a project manager to give you details on your tear out progress. 

Auto Parts Manufacturing 

With years of experience, we can engineer, build, and ship manufactured parts to you according to your design specifications. We can create work cells that are specific to your company’s production needs, saving you space and manufacturing resources. 

Flexible Robotic Cells 

NRTC Automation’s custom-designed flexible work cells are made uniquely for every one of our customers. Our technicians will work with you to create a work cell that produces according to your specific manufacturing needs. Not only are our robotic work cells affordable, but they also offer maximum compatibility between components and increase production efficiency. 

Industrial Robot Refurbishing 

If you want to extend the life of your robot and return it to like-new conditions, then NRTC Automation’s industrial robot refurbishing service is for you. We offer three levels of reparation for you to choose from according to your needs.  

In the Bronze Tier service, we perform a detailed inspection and a basic testing process, and then you get to decide what level of reparation you want based on our in-depth report. 

Our Silver Tier service offers more comprehensive testing, internal cleaning, and replacing broken parts as necessary in addition to the Bronze Tier service.

Finally, our Gold Tier service includes both Bronze and Silver Tier services, as well as fully stripping and restoring robots to factory conditions, including a brand-new paint job. 

Industrial Tool & Fixture Storage 

If you have underutilized robots and equipment but lack the space to store them, our storage service may be the solution for you. Our warehouses in Alabama and Tilbury, Ontario are available to you to house your equipment in safe and neat conditions. Once you are ready to take your equipment back, we will ship it back to you promptly. 

Robotic Engineering Services 

NRTC Automation offers programming and troubleshooting support in our robotic engineering services. With trained technicians specialized in all major robot manufacturers, our engineering services can reduce downtime on your production floor and restore your robots to normal working conditions. 

Robotic Training Services 

Educate and empower your team with current industrial robotics knowledge. NRTC Automation’s robotic training services will provide a personalized training program based on your company’s needs. We offer basic programming classes to advanced troubleshooting to allow your team to solve technical issues independently, saving you time and money while strengthening your company’s internal systems. 

INTERESTED IN HOW WE CAN TAILOR OUR SERVICES TO YOU? 

NRTC Automation is the solution to your robotic and industrial automation needs. If you would like to learn more about our services, contact us today.