How to Start 2021 with a More Efficient Production Line
With a few changes, manufacturers can remain competitive in 2021 by improving production efficiency.
2020 has been a trial for manufacturers around the globe. The COVID-19 pandemic has changed the way we interact and perform in business, and the industry has experienced ups and downs in production.
The New Year can be a promising arrival of growth, but only if manufacturers approach it correctly.
Efficiency is one way to stay competitive in 2021. Learn how to cut waste, improve customer relations, and increase revenue with your production line below.
How to create a more efficient production line
What is slowing down your production?
There could be several reasons why you aren’t reaching peak production efficiency. Some common causes of slow production include:
Not analyzing data and making necessary changes
Turning off production when it can continue to run
Not automating tasks that are monotonous and require high precision
Inadequate labor
Equipment that needs to be repaired, reconditioned, or replaced
Keeping manufacturing processes in-house that can be outsourced
Manufacturing requires constant management and optimization in order to maintain lean, efficient processes.
Benefits of improving production efficiency
There are clearly many benefits to improving production efficiency. When you have an efficient production line, you can:
Improved product quality: Using automation will improve product quality. With high precision and repeatability, industrial robots and equipment can produce better products at a faster rate than human labor. Your employees can move into roles such as operations and customer service, where their creativity and personalities can be utilized.
Reduce operational costs: Cutting inefficiency will reduce operational costs. For example, reducing the amount of waste that is produced during operations will save on material costs. Also, you can cut energy usage by eliminating unnecessary processes during production and reduce your energy bill.
Improve lead time: A faster and more efficient production line will reduce lead time, getting your product to your customers sooner. This means you can fulfill more orders with an efficient production line.
Improve customer satisfaction: Customers that receive high-quality products in a short amount of time will be happier than customers who must wait for products that are susceptible to human error. They will be more likely to come back to your company in the future.
Increase revenue: More orders due to improved lead time, lower operational costs, and happy return customers will inevitably increase your revenue year after year.
Are you interested in learning how to increase production efficiency? Read the four ways you can optimize your manufacturing processes and how NRTC Automation can help below.
4 ways to increase efficiency in your production line
1. AUTOMATE
Implementing industrial automation into your business is the most effective way to improve production efficiency.
One way of doing this is with an all-in-one flexible robotic work cell. If you are new to automation, this is an easy way to automate your production line without having to source, purchase, and engineer the equipment by yourself.
NRTC Automation can build custom work cells that meet the needs of your company. Our customers have increased capacity and throughput by over 200% simply by adding work cells to their manufacturing process.
Learn more about NRTC’s Automation Services on our website.
2. TRAIN YOUR EMPLOYEES
Trained employees are not only more knowledgeable about their work tasks, but they are more productive because they have increased job confidence and satisfaction.
If you want to train your employees in robotics, consider working with NRTC Automation’s Robotic Training Services. We’ll personalize the training program for your business. With our training, your employees will be able to perform basic programming to advanced diagnostics.
3. OUTSOURCE YOUR PARTS MANUFACTURING
If you manufacture parts under your roof, but it isn’t your main focus, you may benefit from outsourcing your parts manufacturing.
These benefits include:
Lower labor costs
Reduced overhead
Increased focus on the main objective
Increased ability to meet demand
NRTC Automation can take on your parts manufacturing. We service multiple industries in manufacturing and will build a custom work cell in our facility solely for your project. Schedule a free consultation with us to learn more about how we can manufacture your parts.
4. HIRE ON-SITE TECHNICIANS
Last but not least, having an on-site technician can save your production line in an emergency. When equipment breaks down and needs to be repaired, you are spending hundreds of thousands of dollars in unplanned downtime.
Rather than trying to find a technician to service your equipment, you can have one on-site to handle breakdowns as they happen.
Are you looking for an experienced robotics technician but can’t seem to find the right fit? Then try out NRTC’s Engineering Services. We’ll find, interview, and hire qualified professionals for your business. Contact us to learn more and find the right team to get the job done.
Stay competitive in 2021 with optimized production
Using lean manufacturing methodology is the key to staying competitive in 2021. Reducing costs and improving customer relationships will increase your revenue and allow your business to continue to grow.
Try out NRTC Automation’s services listed above to optimize your production line today.
WORK WITH NRTC AUTOMATION TO IMPROVE YOUR MANUFACTURING PROCESSES
NRTC Automation is dedicated to providing high-value industrial automation and manufacturing equipment solutions to all its customers. From decommissioning and tear out to industrial robotic training services to custom flexible work cells, NRTC is the key to integrate your workplace.
With personalized training and custom-built designs, NRTC Automation is the destination for all your industrial automation and manufacturing equipment services.
Schedule a free consultation with us to create an automation plan that suits the needs of your company.