The Automation and Manufacturing Industry Labor Shortage Explained with Possible Solutions

The automation and manufacturing industry in the United States is currently facing a significant labor shortage. As technology advances and companies seek to increase productivity and efficiency, the demand for skilled workers is growing. This article explores the reasons behind the labor shortage and presents potential solutions to address this critical challenge.

Did you know? If you need skilled-labor talent, NRTC Automation offer Engineering Contract Services to fill your shortages. Contact us for more information.

Understanding the Labor Shortage:
Several factors have contributed to the labor shortage in the automation and manufacturing industry. Firstly, the rapid advancement of automation technologies has increased the demand for specialized skills and knowledge. This requires workers to continuously update their expertise, causing a skills gap between the existing workforce and the evolving job requirements.

Secondly, a significant portion of the current manufacturing hands-on workforce is nearing retirement age. As experienced workers exit the industry, there is a lack of qualified individuals to replace them, more specifically to the expert level capability. Additionally, negative perceptions about manufacturing jobs among younger generations and a decline in vocational training programs, and an increased desire for a computer-based work environment, have further exacerbated the shortage.

Consequences of the Labor Shortage:
The labor shortage in the automation and manufacturing industry has serious consequences for the United States. Companies face challenges in meeting production demands, which can result in delayed deliveries, increased costs, and potential loss of business. The shortage also hampers innovation and competitiveness, as businesses struggle to adopt new technologies and processes without the proper talent for development and execution. Ultimately, the overall economic growth of the country could be hindered if this issue remains unaddressed.

Solutions to Overcome the Labor Shortage:
To tackle the labor shortage, a multifaceted approach is needed. Here are a few potential solutions:

• Promoting Manufacturing as an Attractive Career Choice: Efforts should be made to reshape the perception of manufacturing jobs and highlight the rewarding and high-tech aspects of the industry. Collaborations between educational institutions, industry associations, and businesses can help create awareness and generate interest among younger generations.

• Enhancing Vocational Training: Investing in vocational training programs can equip individuals with the necessary skills for automation and manufacturing jobs. By partnering with industry experts, educational institutions can offer specialized courses and apprenticeships to bridge the skills gap effectively.

• Encouraging Reskilling and Upskilling: Existing workers should be provided with opportunities for continuous learning and development. Employers can offer training programs to upgrade their employees' skills and adapt to evolving technologies, ensuring a competent and agile workforce.

• Strengthening Industry-Academic Partnerships: Collaboration between academia and the industry is crucial to align educational curricula with industry needs. Establishing apprenticeship programs, internships, and research collaborations can create a seamless transition from education to employment.

• Embracing Automation Technologies: Leveraging automation technologies can help offset the labor shortage by improving productivity and efficiency. Companies should invest in state-of-the-art machinery and robotic systems to streamline operations and reduce dependency on manual labor.

The labor shortage in the automation and manufacturing industry poses a significant challenge to the United States. By promoting manufacturing careers, investing in vocational training, facilitating reskilling/upskilling, fostering industry-academic collaborations, and embracing automation, the nation can overcome this shortage and ensure long-term growth and competitiveness.

NRTC Automation offers solutions to help bridge the gaps you may have on your team. Look to us to offer highly skilled, dependable, and knowledgeable workforces to suit your needs. Check out our Engineering Contract Services webpage for more information or contact us here.

A Journey Through the History of Parts Manufacturing in North America

The history of parts manufacturing in North America is a tale of innovation, industrialization, and technological advancements. From humble beginnings, to becoming a global powerhouse, this sector has played a vital role in shaping the continent's economic landscape.

This article will delve into the significant milestones and key contributors to the evolution of parts manufacturing in North America.  

Did you know? If you need parts, NRTC Automation will manufacture any part based on your custom specifications and volume needs. We offer service parts manufacturing for any industry, servicing automotive, aerospace, and food production to name a few. We will configure a work cell specifically for your company, house production in one of our facilities, and build parts based on the quantity you’ve defined. Contact us for more information.

Origins and Early Development:

Parts manufacturing in North America can be traced back to the late 18th century when the Industrial Revolution was gaining momentum. The United States and Canada initially relied on skilled artisans who crafted components by hand. However, as demand increased, the need for mass production became evident, and the idea of “automation” was born.

Mass Production and the Assembly Line:

One of the pivotal moments in the history of parts manufacturing was the introduction of the assembly line. Henry Ford’s revolutionary assembly line in 1913 revolutionized the manufacturing process, allowing for rapid and cost-effective production. By breaking down the complexity of building an automobile into smaller, standardized, and repetitive steps, Ford's system accelerated productivity and lowered costs, setting a benchmark for the industry.

Automotive Manufacturing:

The automotive industry has been a driving force in the development of parts manufacturing in North America. Detroit, often referred to as the "Motor City," became the epicenter of automobile production in the early 20th century (pssst… Did you know that NRTC Automation operates a full-service location in Fraser, MI, a suburb just outside of the Detroit City limits?). Major automakers such as General Motors, Ford, and Chrysler established extensive manufacturing facilities, leading to the growth of an entire ecosystem of parts suppliers and manufacturers.

World Wars and Industrial Expansion:

Both World War I and World War II played a significant role in the expansion of parts manufacturing. The need for military equipment and vehicles prompted the establishment of new factories and accelerated technological advancements. These wars propelled North America's parts manufacturing sector to new heights, leading to increased capacity, improved processes, and enhanced quality control measures.

Technological Advancements:

The latter half of the 20th century witnessed remarkable technological advancements that transformed parts manufacturing. Computer Numerical Control (CNC) machines, which utilized computer programming to control machining tools, revolutionized precision manufacturing. Robotics and automation further streamlined production processes, enhancing efficiency, and reducing human error.

Outsourcing and Globalization:

In the late 20th century, the North American parts manufacturing landscape experienced a shift as companies began to outsource production to countries with lower labor costs. While this trend led to job losses in some regions, it also paved the way for increased specialization and the emergence of high-tech manufacturing hubs.

Reshoring and the Digital Age:

In recent years, there has been a growing trend of reshoring, with companies bringing manufacturing operations back to North America. Factors such as rising wages in overseas markets, supply chain disruptions, and a focus on quality control have contributed to this shift. Furthermore, the digital age has enabled advancements such as additive manufacturing (3D printing), allowing for rapid prototyping and customization.

The history of parts manufacturing in North America is a testament to human ingenuity and industrial progress. From the early days of skilled artisans to the era of mass production and technological advancements, this sector has continuously evolved to meet changing demands. The automotive industry, world wars, globalization, and the digital age have all played pivotal roles in shaping the landscape of parts manufacturing. As we move into the future, the industry is poised to embrace new technologies and innovations, ensuring North America remains a prominent player in this vital sector.

Look to us, NRTC Automation, to be your North American based parts manufacturing source. We’re best known for our professionalism, customer-oriented approach, and dedication to quality. Have other industrial projects you need assistance with? On top of parts manufacturing, we offer automation, decommissioning and engineering contract services, to name a few.

Let’s work together – contact us here to get started.  

Spring Ahead in Production: Outsource Parts Manufacturing

Get moving on your goals this spring by outsourcing parts manufacturing with NRTC Automation. 

The saying “It takes a village” holds truth: growth in any form requires extensive support. 

Manufacturing is no different. You don’t have to handle all the production under your own roof; by delegating tasks outside of your company, you can focus on what’s important. 

Learn more about the benefits of outsourcing parts manufacturing and working with NRTC below! 

Outsourcing your parts manufacturing 

Your warehouse can only handle so much 

From storing parts and materials to running equipment to shipping, there’s a lot going on in a manufacturing warehouse. 

You might be reaching the limits of your capabilities depending on the size of your warehouse and the phase of your company’s growth. 

Thankfully, that doesn’t mean you have to move into a bigger facility before you’re ready. By outsourcing parts production, you can continue to scale your company according to demand without making sacrifices. 

Outsource parts production 

Outsourcing is a simple solution to transitory phases in growth, and it’s useful for small and large companies alike. In fact, 39 percent of small companies outsource at least one of their business procedures to save money and resources. 

No matter what industry you’re in, outsourcing parts production will help you focus on important manufacturing goals. 

NRTC Automation can help. With our Service Parts Manufacturing, you can trust us to create the parts you need with a custom-built work cell made specifically for your company's needs. 

We can manufacture parts for any industry: from plastics to aerospace to automotive, we have the tools to supply parts for you. 

Benefits of outsourcing your parts manufacturing 

Why should you consider outsourcing your parts manufacturing? Well, the benefits extend across your entire company, including: 

• Increased space: Without the extra materials, equipment, tools, and personnel to produce parts, you’ll have more warehouse space. 

• Cost savings: Save money by delegating parts production to another company rather than moving to a larger, more expensive facility before you are ready. Additionally, save on energy, labor, and equipment costs associated with parts production. 

• Enhanced focus: Remove the extraneous production tasks (a common suggestion in lean manufacturing) so your focus won’t be spread thin. Then, you can dedicate time and resources to your main manufacturing goals. 

• Improved efficiency: By shifting your focus to the important goals, your facility will be more efficient rather than wasting valuable uptime on parts. 

• Increased scalability: Meet greater demand with more warehouse space and efficient processes to improve your bottom line. 

Finding a partner to outsource your parts production will give your company the space it needs to grow. If you want to become competitive in your industry, work with NRTC Automation today. 

Prototyping capabilities 

On top of parts production, NRTC Automation offers prototyping services. Innovate product design while saving time, money, and manufacturing resources. 

Let us bring your ideas to fruition. We’ll work closely with you and create a custom work cell in our warehouse to develop your designs. With a decade of experience, you can trust us to help you transform your business with new, competitive products. 

NRTC Automation can manufacture prototypes for as long as you need. Simply contact us or give us a call at (877) 228-2161. We can discuss your prototyping design and turn your vision into a reality. 

Spring ahead in production 

As you can see, outsourcing parts production and prototyping will not only give you warehouse space and increase efficiency, but it’ll also give you the focus you need to grow your company. 

Are you ready to move to the next stage of growth? Decommission your current facility with NRTC to get it into broom-ready condition so you can move with ease.  

We’ll assign an experienced project manager and team dedicated solely to your project to finish it on your clock. NRTC has a 100 percent success rate of meeting our partners’ timelines, including top auto manufacturers like Toyota, Mercedes, and BMW. Work with us today to grow your business. 

SCHEDULE A FREE CONSULTATION TODAY 

NRTC Automation is dedicated to providing high-value industrial automation and manufacturing equipment solutions to all its customers.  

From decommissioning and tear out to industrial robotic training services to custom flexible work cells, NRTC is the key to integrate your workplace. With personalized training and custom-built designs, NRTC Automation is the destination for all your industrial automation and manufacturing equipment services. 

Visit our website to schedule a free consultation with us, no strings attached. 

Meet Joey Marimberga!

This Employee Spotlight shines on Joey Marimberga, our Senior Robot Programmer and Technician for our Service Parts department. 

Since technology is constantly changing, staying on top of industrial robot trends and knowledge is a challenge. 

That’s why it’s important to continue to learn by working with many different robot manufacturers and educating yourself with certifications. 

That’s exactly what Joey Marimberga, our Senior Robot Programmer and Technician, does to offer our customers the best service possible. 

Learn more about Joey and his work with NRTC Automation below! 

Joey Marimberga, Senior Robot Programmer and Technician

Background 

Prior to joining NRTC Automation, Joey worked as an integrator mostly in OEM plants. He integrated entire body shop lines, assisting with everything from robotics engineering to welding. Joey has installed over 500 robots during his time working for these large automotive companies. 

Some examples of companies he has worked with include: 

• Tesla 

• BMW 

• Chrysler 

• Mercedes 

• Ford 

• General Motors 

Joey also has certifications in advanced programming in KUKA robotics, FANUC robotics, and ABB robotics. He also has an intermediate certification for Comau robots. 

His experience working with the listed corporations, as well as his certifications, makes him a perfect fit to assist our customers with their engineering needs.  

Working at NRTC 

Joey began working for NRTC Automation full-time in July 2020 as our Senior Robot Technician and Programmer. He started as a contractor and, after working on a project in South Carolina, was invited to join the company in his current position. 

What does a day in the life at NRTC Automation look like for a Senior Robot Technician and Programmer? 

Joey says that he never stops moving. He oversees all the robot technicians that work for NRTC, meaning he spends a portion of his day managing their work assignments. He also assists with all troubleshooting services. 

Joey has a wide range of experience in working with robots. He can diagnose and troubleshoot the following models: 

• KUKA 

• ABB 

• FANUC 

• Comau 

• Motoman 

In addition to the tasks above, Joey will help with mechanical and electrical tasks. He is the person to turn to when robotic payload or reach is in question. 

Joey's method to diagnose a robot 

When it comes to diagnosing and troubleshooting a robot, Joey has a process that he follows. It differs depending on the age and type of robot, but the general procedure is the same. 

1. Power up: The robot must turn on and communication must be active between the cabinet and the robot. He also looks for encoder and motor values from the robot, meaning the robot should be able to move. 

2. Software: The software should be applicable to the robot’s application, such as welding, material handling, or gluing. 

3. PLC and other devices: Communication should be established between the PLC and any other device that the robot uses. The IO should be configured to make sure that it is all functional. 

Joey says that he frequently finds that there are missing boards, cables, and other important parts, so he ensures that the robot has all the equipment it needs to function properly. 

What is Joey’s most interesting project? 

We asked Joey what his favorite project was that he worked on. 

He responded that it must be the Tesla Model 3 project: “I did a glass marriage, which means we took rear quarter glass—it was encapsulated glass—and married all the trim onto it robotically. It's never been done before. This is something that's always been done by hand, and it's usually performed in Mexico and they ship it out to the customer.” 

“However,” he continued, “we were able to automate it and we put it line side at Tesla for their Model 3. It's the only line in the world like it. So, I would definitely say that was probably the coolest project I've ever done because I can say I'm the only man that's ever done it.” 

Plus, Elon Musk himself has praised Joey and his team about the line. We can imagine how exciting that would be! 

Life outside of NRTC Automation 

Joey not only excels as Senior Robot Programmer and Technician at NRTC, but he also lives an active life outside of work. 

Joey used to be a professional athlete for several years. He was a combat athlete for 25 years, and now he coaches to share his knowledge of the sport with the next generation. 

On top of being an athlete, Joey is also a former Marine Sargeant. The discipline, determination, honor, and enthusiasm that Joey showed for these passions carry into the services he provides at NRTC every day! 

Tips for customers 

We asked Joey what he suggests that customers should do to protect their equipment.  

Above all, Joey recommends preventative maintenance to protect equipment and extend useable life. 

Preventative maintenance, or PdM, is a regularly scheduled maintenance for equipment, including tasks such as inspection, cleaning, replacing robot grease, repairing parts, and more. 

The maintenance schedule is listed in the equipment's documentation, so be sure to add it to your calendar so you don’t miss it. 

NRTC Automation offers Industrial Robot Refurbishing Services so you can extend the life of your equipment with ease. Visit our website to learn more. 

GET THE DIAGNOSTICS SUPPORT YOU NEED AT NRTC AUTOMATION 

NRTC Automation is dedicated to providing high-value industrial automation and manufacturing equipment solutions to all its customers.  

From decommissioning and tear out to industrial robotic training services to custom flexible work cells, NRTC is the key to integrate your workplace. With personalized training and custom-built designs, NRTC Automation is the destination for all your industrial automation and manufacturing equipment services. 

Schedule a free consultation with us today to learn how we can help you reach your production goals. 

We've Achieved ISO 9001 Certification!

NRTC Alabama is ISO 9001 certified to provide service assembly manufacturing for our customers across the globe. 

By outsourcing your assembly manufacturing, you can minimize downtime, reduce lead time, and improve efficiency on the production floor. 

Outsource with a company you trust. NRTC Automation’s parent company, NRTC Alabama Inc., has achieved the ISO 9001 certification to provide you with reliable services. 

Learn more about this certification and how it can benefit you below! 

NRTC Alabama is ISO 9001 certified 

What is ISO 9001? 

ISO 9001 is a quality management certification developed by ISO, or the International Organization of Standardization. 

This organization was founded in 1947 and has implemented over 23,000 standards in every industry. 

Certifications are not audited and registered by ISO; rather, companies like Perry Johnson Registrars, Inc. (PJR) audit and register companies for ISO certifications. 

To read the ISO definition of the ISO 9001 standard, visit their website here. 

What are we certified for? 

NRTC Alabama is ISO 9001 certified to provide service assembly manufacturing. We were audited by PJR for the quality management systems of this service. 

The official description provided by the certificate from PJR states that we are certified to provide the following scope: “The Manufacture of Precision Machined and/or Fabricated Automotive Assemblies to Customer’s Designs, Specifications, or Requirements.” 

We completed the audit process in just under a year in order to offer our customers the peace of mind that they are getting the best services in the industry acknowledged by international standards. 

Benefits to our customers 

Looking to outsource your assembly manufacturing? NRTC Automation aims to be your preferred partner for your industrial automation and manufacturing needs. With our recent ISO 9001 certification, we are the top choice to provide your assembly manufacturing services. 

Our customers benefit from outsourcing to a certified company because: 

• We can consistently provide high-quality services that meet your demands 

• We are constantly improving our methods and services to enhance your experience with us 

• We are regularly audited to maintain our certification status, so you know that you are receiving services from a reputable and dependable company 

We meet all requirements set by the ISO 9001 standard because we believe in giving our customers the best the industry has to offer. Work with NRTC Automation to outsource your service assembly manufacturing. 

Why should you outsource your assembly manufacturing? 

Whether you are a small manufacturer or an enterprise-level business, outsourcing your assembly manufacturing will help you meet your production goals. 

1. Cost savings: Save on labor, energy, and overhead costs dedicated to your assembly manufacturing by sending it to us. 

2. Efficiency: Cut out extraneous production to focus exclusively on your main goals. 

3. Scalability and demand: Respond to greater demand with ease, allowing you to grow your business. 

4. Innovation: You'll have the resources for new ideas and product development when you free up time, space, and money by outsourcing. 

Don’t wait to get ahead of the competition and start growing your company. Schedule a free consultation with NRTC Automation today to get a quote for your production needs. 

OUTSOURCE YOUR ASSEMBLY MANUFACTURING TO NRTC AUTOMATION 

NRTC Automation is dedicated to providing high-value industrial automation and manufacturing equipment solutions to all its customers.  

From decommissioning and tear out to industrial robotic training services to custom flexible work cells, NRTC is the key to integrate your workplace. With personalized training and custom-built designs, NRTC Automation is the destination for all your industrial automation and manufacturing equipment services. 

Visit our website to learn more. 

4 Reasons to Outsource Parts Manufacturing

Save precious resources and meet your production goals by outsourcing your parts manufacturing. 

Businesses should always be on the lookout for ways to trim production costs. One way of doing that is to outsource your parts manufacturing. 

Outsourcing work has several advantages that will not only result in cost savings but will also encourage company growth. 

Learn more about the benefits of outsourcing parts manufacturing and NRTC Automation’s Service Parts Manufacturing below. 

Outsource your parts manufacturing 

When should you outsource your parts manufacturing? 

Outsourcing parts manufacturing provides companies with space to grow. You can outsource your parts manufacturing whether you are a small business or an established corporation.  

If you’re wondering if you should outsource manufacturing, take a look at your costs, as well as focus and flexibility. 

COSTS 

Two major costs associated with parts manufacturing are labor and overhead. 

Labor costs can come from both human labor and robot labor. Human labor costs include employee wages, benefits, payroll, and insurance. The costs of robot labor are energy, maintenance, repairs, and tooling and engineering.  

If you are spending more than you’d like on labor, then find financial relief by outsourcing. 

FOCUS AND FLEXIBILITY 

Two other factors you should consider when thinking about outsourcing is your production focus and flexibility. 

Focus and flexibility in manufacturing are important to avoid spending resources on tasks that don’t align with your company mission. By having the flexibility to focus on the important tasks, your business has more room to grow and improve your product. 

Benefits of outsourcing parts manufacturing 

Secure a well-established and trustworthy company to experience the following benefits of outsourcing your parts manufacturing. 

1. COSTS SAVINGS 

As mentioned, the cost savings that accumulate from outsourcing manufacturing is a major benefit for companies of all sizes. 

Outsourcing to a company that uses inexpensive and ethical labor solutions, such as robotic work cells, can provide lower labor costs without humanitarian complications. 

Plus, you’ll save on overhead by reducing the utilities and maintenance needed to support your production line. 

2. IMPROVED EFFICIENCY 

Another benefit of outsourcing is improved efficiency. Your production process becomes more streamlined when you remove tasks that slow the line. 

Additionally, fewer resources are wasted when extra parts are removed from the production process. 

3. SCALABILITY AND DEMAND 

When companies experience a boost in demand, outsourcing allows them to meet customer orders without placing a strain on internal processes. 

If demand is consistent, companies can scale their production accordingly. 

4. ROOM TO INNOVATE 

Finally, outsourcing manufacturing leaves businesses with room to innovate their products.  

Access to resources that would have otherwise been devoted to parts manufacturing affords companies the ability to prototype and test their products to improve quality. 

Become competitive by focusing on what matters. 

Devote your time and money to what is important: developing your company, improving your product, and building relationships with your customers.  

By outsourcing your parts manufacturing, you can meet more of your production goals while spending less on resources to achieve them. 

LET NRTC AUTOMATION MANUFACTURE YOUR SERVICE PARTS. 

NRTC Automation offers Service Parts Manufacturing so you experience all the benefits of outsourcing with a company trusted by top auto manufacturers around the world. 

We are dedicated to providing high-value industrial automation and manufacturing equipment solutions to all our customers. From decommissioning and tear out to industrial robotic training services to custom flexible work cells, NRTC is the key to integrate your workplace.

Schedule a free consultation with us today to learn more.