Here's What Happens to Recycled Industrial Materials

In 2017, the U.S. produced about 7.6 billion tons of industrial waste, and only 30% of all industrial waste is recycled.

Recycling is important for two reasons, and the first one that comes to mind is sustainability. Who wouldn’t want to contribute to a cleaner, greener world? Recycling waste materials lowers pollution rates, lessens production’s harmful impact on animals and marine life, improves standards for human health, and eliminates the addition of one more product in a landfill. 

The second reason is liability, as industrial waste can potentially be dangerous. Violating waste regulations is expensive and may have negative consequences for employees and the company. The Superfund law is reinforced by the EPA to keep companies responsible for their waste, encouraging them to take action against unlawful dumping. 

Thankfully, recycling is becoming easier as technologies develop and more recycling companies enter the market. Read more about the source and types of industrial waste and how they are recycled below. 

Recycling Industrial Materials 

Source of industrial waste 

Industrial waste is produced by manufacturing companies, construction sites, and production and power plants. The waste can be a by-product of manufacturing, like raw materials such as metals, or it may be broken and defective equipment that cannot be repaired. 

When a company finishes a project and completes a tear out of their facility, there is a huge opportunity for recycling materials. Recyclable industrial waste is also produced on a day-to-day basis as production occurs and scrap material is left over. 

COMMON RECYCLED INDUSTRIAL MATERIALS 

A few of the common industrial materials that are recyclable include: 

• Scrap metals (copper, iron, aluminum, etc.) 

• Glass 

• Plastics 

• Scrap tires 

• Chemicals 

• Digital waste 

There is a different process for each of these materials, which will be explained below. 

Transportation of materials 

The logistics of transporting waste materials is important for two reasons: 

• There will likely be a lot of waste, especially after a tear out, that will be sent for recycling. 

• These materials could be potentially hazardous (like chemicals) or dangerous (like glass), so proper transportation is necessary for safety. 

Materials are typically loaded into a roll-off container, ranging in size from 20-yards for heavy materials to 40-yards or more for large industrial equipment. They are then transported by a truck. Compactors may also be used to condense like materials for easier transportation. 

Waste transportation can be costly, which is why NRTC Automation covers the bill during a decommissioning project. We will ensure that your facility is broom-ready by shipping off recyclable materials and prevent any surprise costs associated with transportation. 

Recycling process 

Recycling is a standardized step-by-step process from picking up the waste to presenting repurposed materials to be used for new products. 

Once the materials have arrived at the processing center, they will be dumped and sorted. The sorting process may be done by hand or with automated lines.  

The waste will then be processed once it has been accumulated into groups. Waste can be broken down, melted, or separated by parts and reused. 

Now the waste is transformed into a useable product and can be sold to companies that utilize recycled materials to create new products and be reintroduced to the market. 

REPURPOSED PRODUCTS 

Recycled materials can be reused to create repurposed products, such as:  

• building materials 

• industrial equipment, storage 

• glass products 

• cables 

The benefits of using repurposed products are that they are cost-effective and marketable for being sustainable. 

Prevent waste by recycling usable materials. 

You can contribute to the movement toward a sustainable world by recycling viable industrial waste. Conforming to the Superfund law and keeping waste out of landfills will allow materials to be repurposed, preventing more pollution and litter from soiling the planet.  

CONTACT NRTC AUTOMATION FOR YOUR TEAR OUT. 

NRTC Automation will provide a customized solution for the decommissioning and tear out of your manufacturing and industrial assets. Our focus is on minimizing disruption and downtime in the work area while emphasizing safety, speed and efficiency. We also provide additional services to help ensure full adoption of automation solutions and a seamless integration into your workplace. 

Contact NRTC Automation today for more information on how we can personalize our solutions for your company. 

How to Prepare Your Facility for a Tear Out

Tear outs don’t have to be complicated. With NRTC Automation’s tried-and-true process, we will complete your decommissioning project within your time requirements with a professional and attentive team. 

To make the tear out process faster and easier, check out our steps below on how to prepare for a tear out for the best results. 

Steps to Prepare for a Tear Out 

On your end: 

OBTAIN ALL APPROVALS REQUIRED 

Before a facility is decommissioned, it’s necessary to obtain all approvals from the board and management teams required to move on with the decommissioning process. 

DETERMINE FUTURE USE OF FACILITY 

Will your company reuse the facility for a new project, or will a new manufacturer move in to take over the space? Alternatively, the facility may be demolished. Understanding the next phase for the facility will help you plan for the remainder of the tear out. 

DETERMINE TIME REQUIREMENTS 

Next, find out what the length of the tear out should be. This will be based on the future use of the facility. If another manufacturer or another build is moving into the space, then you will want to leave some room between the end of the decommissioning project and their move-in date. 

ASSET MANAGEMENT 

Decide which equipment will be transferred to another facility for reuse. Once you have completed that step, the remainder of the equipment will be managed by NRTC Automation during the decommissioning process. 

DISCONNECT POWER, AIR, AND WATER 

Finally, you will want to disconnect your power, air, and water to ensure a safe decommissioning process. 

On our end: 

CONTRACT 

The first step for preparing a tear out is to create a contract for your decommissioning project. 

NRTC Automation is dedicated to quality with over a decade of experience. We'll design the best plan for your tear out based on your facility, your equipment, and your timeline. 

3D SCAN OF FACILITY 

Once the contract is crafted and signed, NRTC Automation will prepare a 3D scan of your facility. This will be useful for decommissioning by visualizing the tear out and determining the most efficient way to remove your assets. 

Our 3D technology will provide a layout of your facility as well as photos of all your equipment, allowing NRTC Automation to complete the tear out without delay. 

ASSIGN A PROJECT MANAGER AND DEDICATED TEAM 

We will assign a project manager to see your tear out from start to finish. Your project manager will be dedicated solely to your project, as will a team of certified professionals in the manufacturing and industrial automation industries. 

Our team members will be available throughout the entire project for your tear out needs. You can easily identify them with our NRTC Automation branded safety gear. 

DEFINE KEY MILESTONES AND SCHEDULE BASED ON TIME REQUIREMENTS 

Your project manager will define key milestones for your project to keep you updated on the progress of the tear out, as well as a definitive schedule based on your time requirements. The timeline you define will be the one we follow as we decommission your facility. 

NRTC Automation’s project managers are industry professionals with years of experience to aid you in your tear out. With constant updates on your progress, you’ll never have to worry about the project being sidetracked. 

SET UP SAFETY PERIMETERS AND SIGNAGE 

Just before the tear out begins, NRTC Automation will post safety signage and set up perimeters to protect our team and yours in dangerous work zones. As mentioned, our team will also wear branded safety gear for easy identification and security. 

Safety is our priority. Taking precautions as listed by OSHA will allow our team—and yours—to work efficiently without accident or injury. 

Get the most return by preparing. 

Once the steps above are completed by both parties, then NRTC Automation can commence the decommissioning process. 

Being prepared means you’ll get the most return on your tear out, allowing for a faster process and greater savings. 

NEED DECOMMISSIONING SERVICES? 

 With over a decade of experience and partnerships with top automotive manufacturers around the world, NRTC Automation is a trusted source for all decommissioning and tear out projects. Contact NRTC Automation today for your tear out needs. 

What Do We Do with Tear Out Waste?

In manufacturing facilities, tear out waste is the remainder of material after industrial robots and manufacturing equipment have been removed. 

Waste is a reality of manufacturing, but with proper care and methodology, we can reduce the amount of waste that goes to the landfill and repurpose it for future projects. 

What is tear out waste? 

Tear out waste is any material that is not part of the company’s valuable equipment or resources. 

Waste can be anything from scraps of manufacturing material to profitable materials like copper, or even remnants from lunch break. It’s important to identify waste production to prevent future debris and to save money and materials. Perhaps it is even more important to identify how to correctly manage waste so that resources are used and energy is saved. 

Defining the end-state 

One of the most important parts of decommissioning a project is defining the end-state. The end-state is the goal of the project: a broom-ready facility prepared to take on a new project. Defining the actions that need to happen to get to the end-state will outline our strategy for completing a tear out. 

The end-state is also necessary for considering how we deal with tear out waste. In order to achieve a broom-ready facility, we will need to manage waste in a way that is both efficient and environmentally responsible. 

What do we do with tear out waste? 

Clean material (that is, non-hazardous solid waste) is available for disposal, recycling, or refurbishment. The amount of waste created depends on the type of company and the size of the project. 

When the tear out portion of the decommissioning project is complete, we will break up the waste into three groups: waste to be sent to disposal, waste that can be recycled, and parts that can be refurbished. 

IF IT’S UNSALVAGEABLE, WE DISPOSE OF IT. 

Any material that cannot be recycled or restored will be disposed of. We use trash gondolas to organize and transport materials to construction size dumpsters that will be relocated to a landfill. 

The goal is to reduce the amount of waste that goes to a landfill. In order to do this, we determine what materials can be salvaged and where to send them next. 

IF IT CAN BE REPURPOSED, WE SENT IT TO A RECYCLING CENTER. 

Waste that can be recycled will be sent to the nearest recycling center for repurposing. Some examples of materials that can be recycled include batteries, transformers, large containers, and oil filters. 

There are a few different methods of recycling, and they all make use of materials and gases to create new products or energy: waste can be melted into a homogenous substance and reused, broken down in recyclable parts, or heated to create thermal energy. There are even more methods to recycle depending on the type of waste and the new technologies that become available to recycling centers. 

Recycling is the second-best option for managing waste. Read our next point to find out the best option for managing tear out waste! 

WASTE THAT CAN BE RESTORED WILL BE SOLD TO ORGANIZATIONS THAT REFURBISH WASTE MATERIALS. 

Materials that contain valuables like copper, aluminum, and steel will be sold to an organization that provides the best value. Once a deal is made, the buyer will restore the materials into new equipment for future projects. 

Refurbishing materials is the most environmentally friendly option for managing waste after a tear out. It takes less energy than recycling to reuse materials and it keeps garbage out of landfills. 

There’s more to decommissioning after the equipment is removed. 

Once NRTC Automation completes the tear out portion of the decommissioning project, the next step is to manage the waste from the project. We create a detailed plan for every step of the decommissioning project to ensure that the facility is broom-ready for another project. Once we have delineated waste into the categories above, we distribute the materials to the landfill, a recycling center, or to an organization that will refurbish the waste. 

After the waste is managed, then we can prepare the facility for the next project by creating a smooth surface and performing a walkthrough with a dedicated project manager. 

DO YOU NEED PROFESSIONAL SERVICES TO DECOMMISSION YOUR FACTORY? 

NRTC Automation is renowned for our decommissioning and tear out services. We provide tear outs for all industries in factories and manufacturing facilities around the world. With our dedication to complete the project on your time requirements, our strategic planning process, and our team’s commitment to your project, it’s no wonder that we are trusted by the world’s top automobile manufacturers. 

Contact NRTC Automation today to discuss how we will decommission your factory according to your standards. 

13 Skills Every Robotics Technician Needs to Have

At NRTC Automation, we advocate for regular maintenance checks and repairs for your equipment. It’s an investment for the long-term good of your production line: by keeping your robots in tiptop shape, they will run longer and yield more output for your company. 

That’s why we also advocate for robotics technicians for every industrial company. They have a set of skills that will improve your manufacturing line and keep your production process running smoothly. Read on about robotics technicians and the skills they need to get the job done. 

Robotics technicians are a necessity for every industrial company. 

Every production line that has a robot will also need a technician to maintain and repair it. Robotics technicians ensure that your productivity levels remain high and your robots work efficiently so that you can produce goods, increase revenue, and decrease downtime. 

What do robotics technicians do? 

As a general overview, robotics technicians build, maintain, and troubleshoot robotics systems. 

Some of the daily tasks of a robotics technician include: 

• Assembling parts using tools or microscopes 

• Installing and programming controllers and EOATs 

• Troubleshooting robotics systems, such as sensors or electronics, for technical issues 

• Keeping records of robotic equipment 

Robotics technicians have plenty of other tasks to keep them busy as well. Technicians may train customers or co-workers on how to install and use robots, as well as make repairs to robots and robotic equipment and perform maintenance checks. 

They may also maintain robotic parts inventories as well as evaluate robots for efficiency and quality. 

Top 13 skills robotics technicians need to get the job done: 

HAND-EYE COORDINATION 

Excellent hand-eye coordination is a necessity for every robotics technician. Handling small, heavy, and awkward parts, as well as using tools that need precision, requires technicians to have complete control over their aim. 

SYSTEMS-THINKING 

Robotics technicians should have systems-thinking skills to understand the complex systems they are working with, such as mechanics and sensing. 

ELECTRICAL KNOWLEDGE 

A study in New Orleans showed that experienced robotics technicians wished that newer technicians had more electrical knowledge. Electrical systems are integral to a functioning robot, so understanding basic single and three-phase electrical knowledge, among other things, is important to perform the job well. 

TROUBLESHOOTING 

Troubleshooting is par for the course with robots. Because of this, robotics technicians should have a wide berth of knowledge on technical issues so they can apply it during the troubleshooting process. This is especially helpful when discussing robots with customers or bringing a production line back to functioning after downtime. 

GOOD COMMUNICATION SKILLS 

Soft skills are important for every professional, including robotics technicians. Knowing how to communicate with coworkers, employers, and customers, as well as learning how to work in a team, are a necessity. Also, a robotics technician should be able to clearly explain how to install, maintain, and repair a robot for customers or coworkers. 

PERSISTENCE 

Being a robotics technician isn’t easy. That’s why technicians need persistence to complete the job, especially when there are obstacles. Coming up with a solution for a complex problem will require dedication to a project and the desire to see it to the end. 

PROGRAMMING MINDSET 

The “programming mindset” is a superb asset for all technical professionals. Being able to think like a programmer and understand how programming works will benefit robotics technicians by allowing them to troubleshoot quickly and efficiently. 

CONTINUED LEARNING 

Technology never sleeps. While robotics technicians should make sure they get some rest, they should also try to actively learn on the job and obtain certifications as necessary. Robotics is a quickly developing field that technicians need to navigate as new situations and robot models arise. 

TIME MANAGEMENT 

Again, time management is another soft skill that every professional should have. Robotics technicians may have a line of robots to repair or several customers in need of support in one day. Having time management skills will allow technicians to complete the most important work on time without feeling frazzled. 

COMPLEX PROBLEM-SOLVING 

As mentioned above, complex problem-solving skills are necessary for robot technicians to do their job. Robots are very involved and intricate systems that require creativity and forethought when solving issues. Problem-solving can also be used in situations like team management and handling customers, which requires less technical knowledge and more personal finesse. 

DESIGN KNOWLEDGE 

Having a deep understanding of design knowledge will enhance a robotics technician’s skill set. When a robotics technician knows technology design, they will be able to create systems that work as well as fix potential issues in technical systems. 

DECISION-MAKING 

Every day, robotics technicians need to make decisions. It’s important that technicians can use logic to make a decision and be confident once they decide. 

SAFETY PRECAUTIONS 

Last but not least, robotics technicians must make safety a priority. When they work, they should take care to protect themselves and other people from getting hurt while working on robots. They should also take special precautions while handling equipment to avoid any needless damage. If an accident does occur, then the technician should be educated on how to proceed with notifying someone and filing the incident. 

Every manufacturing line needs a robotics technician. 

Regular repairs and maintenance checks are needed on manufacturing lines to keep them running correctly and efficiently. To keep your productivity high and your equipment costs low, have a robotics technician handy to make repairs, install parts, and perform scheduled maintenance checks on your robots. 

If you are looking for a technician, NRTC Automation offers repair services by expert robotics technicians for all robots and manufacturing equipment. Contact us today for more information on our repair and reconditioning services. 

ARE YOU IN NEED OF A ROBOTICS TECHNICIAN? 

NRTC Automation offers a three-tier robot refurbishing service to get your robot back to factory-new condition. You can choose the level of repair you want to stay within your budget. From cleaning the interior to applying a brand-new paint job, our robotics technicians will bring your robot back to the production line with more efficiency and productivity. 

Contact NRTC Automation today to learn more about our industrial and automation services. 

How to Troubleshoot a Robot

When your robot starts acting up, it’s important to find out why as soon as possible. You can protect your robot from making repairs down the road, as well as reduce downtime, by being proactive with troubleshooting. 

There are a few basics in troubleshooting a robot that you can follow to see where the error lies. If you decide to troubleshoot the robot yourself, be sure to follow all safety precautions. Unplug the robot from all energy sources, place the robot in a spacious area to allow you to work around it, and wear all necessary safety gear to prevent any accidents or injuries. 

To learn more about troubleshooting a wonky robot, read our troubleshooting guide below! 

How do you know if something is wrong with your robot? 

The most obvious answer to this question is if the robot will not turn on or function normally. 

To be more detailed, your robot may require troubleshooting if it: 

• Doesn't conform to an upgrade properly 

• Makes unnecessary movements, wasting time and energy 

• Doesn’t move at all 

• Overheats 

• Has low completed cycles 

• Has a connection error 

You should have a hawk’s eye for malfunctioning robots so you can reduce downtime and low utilization as quickly as possible. By doing this, you can save the robot (and yourself!) from costly replacements and repairs as well as maintain your production productivity. 

Basics of troubleshooting a robot 

While the troubleshooting process is dependent on the robot and the error it’s experiencing, there are baseline considerations that start the problem-solving flow. Like a production line, having a smooth and uniform process that builds into something more specific saves time, energy, and money.  

Here are some of the steps robotics technicians would take when troubleshooting a robot: 

CHECK THE TEACH PENDANT DISPLAY. 

By checking the teach pendant display, you give yourself valuable information about the robot’s programming. If there are any errors in the programming, they will likely show up on the teach pendant and will allow you to troubleshoot from there. 

RUN THE ROBOT THROUGH MULTIPLE CYCLES. 

When NRTC Automation performs robot repairs, we run the robot through at least 50 cycles to observe its motions and repeatability. This allows you to see any surface-level errors that might arise, as well as cross off unrelated issues if the problem lies deeper in the robot’s programming or interior. 

MAKE THE ROBOT FAIL. 

Yes, you will want to make the robot intentionally fail so you can see if any of those actions align with the error the robot is experiencing. Try all failures to eliminate potential errors and save time during the troubleshooting process. 

TURN IT OFF AND TURN IT BACK ON AGAIN. 

This is the most revered advice of all time by IT and technical professionals. It’s most likely the first thing they are going to tell you to do. It’s worth a shot, so try turning off your robot and powering it back up again to see if that has any effect. 

REPLACE BATTERIES. 

Batteries can be finnicky and cause malfunctions. Replacing a robot’s batteries is good robot hygiene and should be part of the scheduled maintenance check. 

CHECK THE SERVO MOTOR TEMPERATURE. 

SERVO MOTORS ARE MEANT TO GET HOT, BUT THEY HAVE AN IDEAL TEMPERATURE RANGE. IF IT OVERHEATS OR DOESN’T REACH ITS IDEAL TEMPERATURE RANGE, THEN IT WILL AFFECT THE REST OF THE ROBOT’S FUNCTIONING LEVELS. EITHER REPLACE YOUR SERVO MOTOR WITH A DIFFERENT ONE OR CHECK IF IT CAN BE REPAIRED. 

Prevent errors ahead of time. 

Schedule maintenance checks for your robot. 

By scheduling maintenance checks, you ensure that your robot is current on all programming updates, oil changes, parts replacements, and more. Prevent errors ahead of time by sticking to the schedule and save money and time on your manufacturing floor. 

DO YOU WANT TO TRAIN YOUR TEAM TO TROUBLESHOOT? 

NRTC Automation provides robotics training to enhance the internal troubleshooting process and educate your employees on the foundations of robotics. From basic programming to advanced troubleshooting, we will train your staff in a personalized format according to your needs. Educating your team will boost productivity and reduce downtime on the manufacturing floor, so contact NRTC Automation today to learn more about our robotics training service. 

An Insider's Look at Repairing Robots at NRTC Automation

It’s a necessity to repair your industrial robots. They work continuously for hours every day, wearing down joints and parts with constant motion. Robot manufacturers recommend scheduling maintenance to repair your robots to extend their lives and give you a full return on your investment.  

If you are looking to repair your robots or manufacturing equipment, read more to learn about standard practices and NRTC Automation’s repair services. 

How often do robots need to be repaired? 

Robot companies have different guidelines for scheduling repair maintenance. KUKA Robotics recommends basic maintenance to be scheduled every 5,000 hours. ABB recommends maintenance first every 6,000 hours and then FANUC suggests scheduling maintenance at 3,850 hours of use or one calendar year, whichever comes first. 

Of course, sometimes repairs are required spontaneously if something is broken or faulty. In that case, you can replace a part before the scheduled maintenance. 

What is NRTC Automation’s repair process? 

NRTC Automation uses a three-tier service to repair industrial robots and manufacturing equipment. From basic testing and cleaning to a full repair to factory conditions, NRTC Automation offers repair to fit your budget. 

Our industrial robot refurbishing is split into Bronze Tier, Silver Tier, and Gold Tier. Each tier offers a different level of repair, so depending on the age and needs of your robot, you might need a light Bronze Tier repair, a more in-depth testing and cleaning in our Silver Tier, or a complete repair and reconditioning with our Gold Tier service. 

A look into our repair service: 

Each tier is built off the previous service. The initial repairs and inspections are made in the Bronze Tier, which is followed by a deep clean and comprehensive testing in the Silver Tier. Finally, the Gold Tier service contains both the previous tiers along with a complete restoration of parts and a new paint job. 

BRONZE TIER: EVALUATION 

Our Bronze Tier service is the first level of repair. We will evaluate your equipment for any faulty parts or programming. We will also clean it to remove any buildup of grease and residue. 

SILVER TIER: STANDARD REFURBISHMENT 

Our Silver Tier includes everything in the Bronze Tier as well as a deep-clean of the internal components. We use an ice blaster to remove grease and residue from the transformer and inside the cabinet of the robot. 

After the cleaning is complete, we perform more in-depth tests at all speeds and velocities. After 50-cycles, we determine if the robot is operating properly and test the temperature range of the servo motor. 

GOLD TIER: COMPLETE REFURBISHING 

The last tier includes both the Bronze Tier and Silver Tier services. Our Gold Tier repair service will bring your industrial robot back to factory conditions. We will strip all the parts and restore them after cleaning and testing. Once the robot is restored, we finish off the repair with a brand-new paint job. 

Consult your product guide for your next routine repair. 

Check your product guide to determine the best maintenance schedule for your KUKA, ABB, or FANUC robot. Scheduling repairs will save you time and money down the road by extending the life of your robot and sustaining your manufacturing line productivity. 

REPAIR YOUR ROBOTS WITH INDUSTRY LEADERS. 

NRTC Automation offers a comprehensive repair service for industrial robots and manufacturing equipment. With our three-tier service, you can get the repairs your robots need for a price you can afford. Contact us today to get a quote to repair your robots and return your production line to full capacity. 

Decommissioning Your Facility: Why Would You Need a Tear Out?

Decommissioning a facility or factory is a big undertaking and requires specialized professionals to perform a tear out safely and efficiently. 

When you think of the word “decommissioning,” failed companies and sideward projects may come to mind. However, there are many reasons a facility might require a tear out. It depends on the industry and the type of project within the facility. Read more to learn about the reasons for decommissioning a facility. 

What kind of industries need decommissioning? 

Decommissioning is a common practice for many industries to clear out facilities and make way for new projects. 

The most common decommissioning projects are within the industrial, chemical, petrochemical, power, and nuclear industries. Due to heavy equipment and dangerous chemicals, these facilities often require extreme care and expert services to tear out their equipment and prepare the facility for the next step. 

Why would a company need a tear out? 

They want to reuse the facility. 

After a project is complete or a company has fulfilled its work, there is potential to reuse a facility after the tear out process is complete. 

The company originally in the facility may have a new project to work on. 

Alternatively, a company may hand off the facility for a new project by a different company. 

They are relocating to a different facility. 

A company might relocate their equipment to a different facility for several reasons. 

Growth is the goal for every company, and after a certain amount of growth is achieved, it may be necessary to relocate in order to expand the manufacturing and industrial processes. 

A company may also choose to move to an area that is more profitable for their industry. For example, a company that builds mountain bikes may choose to move closer to outlets that service mountain bikers. 

Another reason relocation may occur is to reduce costs, such as for labor, utilities, or shipping. Moving to a different location with less expensive rent and labor and cost-effective transportation would greatly benefit a company as opposed to staying in their current location. 

The facility is being demolished. 

After a tear out, the owner of a facility may choose to have it demolished. The site can be used for a different building like a shopping mall. Another reason for demolition is that the facility may be contaminated with hazardous waste and require decontamination. 

Decommissioning is a necessary process in the industrial and manufacturing world. 

Everything must come to an end so there is room for new opportunities to begin. Decommissioning creates room in facilities and factories for new projects, opening doors to new products and innovations in energy.  

DO YOU NEED A PROFESSIONAL TEAR OUT FOR YOUR FACILITY? 

NRTC Automation has over a decade of experience providing decommissioning and tear out services to multiple industries across the globe. We are trusted by the world’s top automotive manufacturers and personalize our service to suit your project. Contact us today for more information on how we can assist you with your tear out. 

4 Reasons to Invest in Training Your Staff in Robotics (& How They All Drive Your Profit Up!)

Training your staff in robotics is an investment. It requires time and money to educate employees on programming, equipment handling, troubleshooting, and more.  

However, training will benefit both your company and your staff. Read more about how robotics training will transform your company and increase your revenue. 

Why should you train your staff in robotics? 

1. REDUCE RISK. 

Invest in your staff’s workplace education to reduce risks to your employees and your equipment. 

Educating your staff will keep them safe. By showing the risks of mishandling equipment or lack of awareness in a manufacturing facility, your staff will be able to take the necessary precautions to protect themselves and others from injury. 

Training your staff in industrial robotics will also help prevent broken or mishandled equipment. If your employees know how to move, manage, and repair equipment with care, you will reduce costs associated with broken parts. 

2. CREATE LONG-TERM EMPLOYEES. 

Empower your staff with an education that gives them work satisfaction and confidence in their abilities. 

When you train your staff for success in the workplace, the benefits do not only affect your company. Employees with workplace education feel more confident with their output and productivity, allowing them to achieve their full potential at work. They are also more likely to stay within the company and advance their careers. Having long-term employees will reduce turnover in your company, saving you the expense of hiring and training new employees repeatedly. 

A happy staff creates a happy business. Your company will thrive because your employees will be productive, engaged, and satisfied with their work. 

3. SOLVE TECHNICAL ISSUES QUICKLY. 

Technical issues with manufacturing equipment and industrial robots can be a costly affair. Downtime in the manufacturing line, and especially unplanned downtime, creates major revenue loss. Untrained staff will require you to hire a technician to repair your equipment, lengthening the time your equipment is down and causing you to lose more money. 

With capable and trained staff, you will be well-prepared for any unexpected repairs. Your company will be able to handle technical issues internally, saving money on hiring outside technicians and reducing downtime. 

It is also worthwhile for client-facing staff to be technically adept to answer any questions. This will strengthen your employees’ grasp of your process and products, which in turn will enhance your client’s experience. 

4. IMPRESS YOUR CLIENTS. 

Having a versatile and intelligent staff will make an excellent impression on your clients.  

Any interaction with your sales team, customer service department, technical services department, billing team, and other client-facing employees will be a smooth process with training and collaboration. Having confident and self-reliant staff across all departments will show your client that they made the right choice. 

Not only will you be able to retain your client and maintain your original stream of revenue, but you will also increase your chances of referrals, further increasing your profits! 

Robotics training will make your company stronger and more efficient. 

Your staff will have a greater understanding of the manufacturing process and your products with robotics training. By investing in your employees, you will save money by reducing risks to your staff and your equipment, keep employees happy and within the company, reduce downtime by solving technical issues internally, and retain clients and gain referrals. 

ARE YOU INTERESTED IN GETTING AHEAD OF THE CURVE IN MANUFACTURING? 

NRTC Automation offers a comprehensive program to train your staff in all things robotics and automation. From programming to understanding and solving technical issues, NRTC Automation has a personalized solution to educate your company. Our service will enable your staff to speak on your products with confidence and authority. Contact us today to discuss how NRTC Automation can elevate your team in robotics. 

How to Design Your Own Custom Robotic Work Cell

Robotic work cells are a great addition to any manufacturing line that has a specialized job. Learn more about work cells and how you can design one to increase productivity and reduce costs at your manufacturing facility. 

What is a robotic work cell? 

A robotic work cell is a complete system composed of one or more robots and a controller. A work cell may also include other equipment depending on the purpose and production method of the cell. 

How will a work cell benefit you? 

Work cells are an excellent way to improve speed and efficiency in your production line. Not only that, but increased production also means increased profit.  

If you have a job that standalone robots are unable to complete, then a work cell may be the solution. Customized work cells are pre-engineered to produce according to your specific manufacturing needs, allowing you to increase productivity and get the job done right. 

How to design your own custom work cell: 

STEP 1: DETERMINE WHAT JOB THE WORK CELL WILL BE DOING. 

The first step is finding out exactly what the work cell needs to do. Is your work cell going to be assembling a standing desk for home offices, or building doors for a sports car? Each job is unique in the programming required for a robot to complete the job. Be as specific as possible. 

STEP 2: DEVELOP AN OUTLINE OF THE TASKS. 

Like step one, you should be detailed in mapping out the tasks required to complete the job. Each task will need to be accounted for in the work cell so that the product is manufactured correctly. You’ll also need to establish the inputs and outputs for the job. 

STEP 3: CHOOSE ROBOTS WITH THE RIGHT APPLICATIONS TO DO THE JOB. 

When choosing robots for your work cell, consider the robot’s reachability, payload, precision, and EOAT. You will also want to know the cycle time of the robot. These factors will determine if you need one robot or multiple robots within your work cell. 

STEP 4: SELECT A POSITIONER TO MOVE THE PRODUCT DOWN THE LINE. 

The positioner will contain your product while the robots are manufacturing. The positioner should either be fixed or mobile, and the weight capacity of the positioner should be examined as well. You can also decide if the height of the positioner will be fixed or adjustable. 

STEP 5: CREATE A LAYOUT TO EFFICIENTLY (AND SAFELY) COMPLETE THE TASK. 

The layout is the most important aspect of the work cell and will be the key to its success. For maximum efficiency, you want to find the best placement for your robots and positioner. Some work cells complete a task in a linear fashion, some may keep the product in one place, and others may require the robots to swivel and change direction. 

Make sure you consider spacing for human workers, if necessary, and leave ample room for the robot’s base and motions. Larger work cells may have a greater cost, but ensuring the safety of your employees and protecting robots from damage is worth the expense. 

Increase productivity with a custom-designed robotic work cell. 

With the steps above, you can design a customized work cell that will improve your production line’s speed and efficiency. 

DO YOU WANT TO ADD A WORK CELL TO YOUR MANUFACTURING FACILITY? 

NRTC Automation creates turnkey flexible robotic work cells to fit your unique production line. We have over a decade of experience in providing solutions to automation and manufacturing needs for all manufacturing companies, including top automobile manufacturers across the globe. 

Contact NRTC Automation today for a quote on your customized robotic work cell. 

NRTC Automation: Delivering Automation Services Worldwide

At NRTC Automation, we take pride in our specialized solutions for industrial automation and manufacturing equipment. With over a decade of experience, NRTC Automation has become a worldwide partner for companies spanning multiple industries, including the top automobile manufacturers. Our extensive services will provide your company with the solutions you need for your industrial and manufacturing company. To learn more about what we offer, read about our services below. 

Who We Are 

NRTC Automation was founded in Tilbury, Ontario. Our mission is to deliver a comprehensive package of industrial automation and manufacturing solutions for companies across the globe. As shown by our partnerships with manufacturers like BMW and Magna, our company can be trusted with your industrial automation and manufacturing equipment. 

What We Do 

Industrial Tear Out Services 

NRTC Automation offers thorough decommissioning services. If you need to remove outdated equipment or completely clear out your facility, NRTC Automation is the solution. We work with time-sensitive requirements and provide a project manager to give you details on your tear out progress. 

Auto Parts Manufacturing 

With years of experience, we can engineer, build, and ship manufactured parts to you according to your design specifications. We can create work cells that are specific to your company’s production needs, saving you space and manufacturing resources. 

Flexible Robotic Cells 

NRTC Automation’s custom-designed flexible work cells are made uniquely for every one of our customers. Our technicians will work with you to create a work cell that produces according to your specific manufacturing needs. Not only are our robotic work cells affordable, but they also offer maximum compatibility between components and increase production efficiency. 

Industrial Robot Refurbishing 

If you want to extend the life of your robot and return it to like-new conditions, then NRTC Automation’s industrial robot refurbishing service is for you. We offer three levels of reparation for you to choose from according to your needs.  

In the Bronze Tier service, we perform a detailed inspection and a basic testing process, and then you get to decide what level of reparation you want based on our in-depth report. 

Our Silver Tier service offers more comprehensive testing, internal cleaning, and replacing broken parts as necessary in addition to the Bronze Tier service.

Finally, our Gold Tier service includes both Bronze and Silver Tier services, as well as fully stripping and restoring robots to factory conditions, including a brand-new paint job. 

Industrial Tool & Fixture Storage 

If you have underutilized robots and equipment but lack the space to store them, our storage service may be the solution for you. Our warehouses in Alabama and Tilbury, Ontario are available to you to house your equipment in safe and neat conditions. Once you are ready to take your equipment back, we will ship it back to you promptly. 

Robotic Engineering Services 

NRTC Automation offers programming and troubleshooting support in our robotic engineering services. With trained technicians specialized in all major robot manufacturers, our engineering services can reduce downtime on your production floor and restore your robots to normal working conditions. 

Robotic Training Services 

Educate and empower your team with current industrial robotics knowledge. NRTC Automation’s robotic training services will provide a personalized training program based on your company’s needs. We offer basic programming classes to advanced troubleshooting to allow your team to solve technical issues independently, saving you time and money while strengthening your company’s internal systems. 

INTERESTED IN HOW WE CAN TAILOR OUR SERVICES TO YOU? 

NRTC Automation is the solution to your robotic and industrial automation needs. If you would like to learn more about our services, contact us today.