4 Reasons a Turnkey Work Cell Will Improve Your Production

Turnkey weld cells are an easy way to implement efficiency and productivity in manufacturing and production. Adding turnkey weld cells can keep companies on the cutting edge and reduce waste.  

Cells can be either pre-manufactured or customized for the specific needs of a company or production line. NRTC Automation can design, engineer, and build a turnkey weld cell to fit all of your production needs.  

Read on to find out four reasons a turnkey work cell will improve your company’s production and why you should add one to your manufacturing set up.  

INCREASE PRODUCTION  

One of the most enticing factors of a turnkey weld cell is its ability to increase production rates, without sacrificing quality. Adding work cells creates less of a margin of error than using manual labor, and has higher repeatability compared to in-house human workers.  

Many companies are also implementing turnkey weld cells with cobots, collaborative robots that work safely and seamlessly with humans, and have a lower price point.  

There are also companies that are installing turnkey weld cells into their fully automated facilities, streamlining the entire warehouse. These so-called dark warehouses are able to operate 24/7 and increase production through automation and AI.  

SAVE MONEY  

Implementing turnkey work cells is a cost-efficient method of production. Not only can turnkey weld cells replace expensive labor costs, but installing automation with work cells often solves the problem of staffing when there are shortages.  

A work cell is less expensive than buying new equipment individually and adding a custom turnkey weld cell to your facility can save you money in the long haul by increasing efficiency and production run time. 

Utilizing a turnkey work cell also minimizes downtime when manufacturing, which can cost an average of $260,000 per hour. The average downtime of production is roughly four hours, which can end up with an average cost of $2 million.  

A robotic weld cell reduces that downtime with a constant workflow. Having, for example, a work cell with automatic tool changers allows robots to quickly change applications, and speed up delays.  

Additionally, robots don’t require light or air conditioning, so manufacturers are able to save even more money by cutting costs for heating, cooling, and lighting.  

HIGHER QUALITY PRODUCT  

Implementing a turnkey weld cell increases the quality of your product, due to its high repeatability and precision. Self-contained in one cell, automation production assembles, welds, dispenses, and more. Choosing a well-planned robotic work cell, or using a custom design to fit your needs, can overall enhance your product quality.  

Choosing a partner like NRTC Automation ensures that you are being delivered high-quality services that will not only improve your manufacturing processes, but increase your revenue and cut production waste.  

A TOTAL SOLUTION 

A turnkey weld cell is an all-in-one solution to all your automation needs. Pick and choose the robots and their functions to fit your manufacturing needs. NRTC offers pre-engineered and customized work cells that are the ultimate turnkey solution.  

For companies of all sizes, a turnkey work cell is an easy and affordable way to effortlessly automate your company.  

NRTC is the Source for Automation Solutions 

We at NRTC Automation are dedicated to providing industrial automation and manufacturing solutions. Along with decommissioning and industrial robotic training services, NRTC is the key to integrating and streamlining your production facility.  

Contact NRTC Automation today to find out all the ways we can help you automate. 

Automate with Flexible Robotic Weld Cells

With a robotic weld cell, manufacturers can improve their bottom line by minimizing downtime, reducing lead time, and more. 

Many manufacturing industries require welding applications on the production floor. Robotic welders can help manufacturers meet customer demand and produce better welds while minimizing downtime. 

If you are looking to automate your welding applications, then consider choosing a flexible custom weld cell with NRTC Automation. We’ll design, build, and engineer the cell according to your equipment preferences and application needs.

Learn more about automating with a robotic weld cell below.

Automate with a robotic weld cell

Specifications and functionality 

While the specifications for each weld cell design differs, and will change based on your needs, we listed some common characteristics of our weld cells below. 

• Heavy tubular frame  

• Machinery floor mounts  

• Safety light curtain integrated into controller  

• Robot controller & welder mounted on rear for easy movement  

• Single power point: all power cables, ground cables, and wire conduit routed  

• Requires minimal floor space  

• Can be fitted to any welding robots  

• Comes ready to weld  

• Sliding rear door for robot maintenance 

Our robotic work cells are an all-in-one package constructed to get your welding applications up to speed. With thoughtful design and engineering, you can automate your production line with ease. 

Benefits 

There are several benefits to adding industrial weld cells to your production line: 

• Minimal downtime: A robotic welding cell can work extensive hours without breaks, meaning downtime is substantially reduced. Since downtime can cost an average of $5,600 per minute, a robotic welding cell can result in considerable cost savings! 

• Easy robot maintenance: We design our weld cells with a sliding rear door for easy robot installation and maintenance, further reducing downtime on the production floor. 

• Precise welds: With high precision and repeatability, this robotic welding cell will produce impeccable welds on nearly every part and product. Improved product quality results in fewer defective products and more satisfied customers. 

• Reduced lead time: Robotic weld cells can produce more products at a faster rate, effectively reducing lead time to meet greater demand and increase your revenue. 

• Improved worker safety: A robotic welding cell will take over dangerous and monotonous welding tasks that could result in potential injury. Not only that, but the cell is also complete with steel walls and a safety light curtain for enhanced safety in the workplace. 

Experience the benefits of an industrial robotic weld cell by customizing your own through NRTC Automation. We make it easy for you to purchase the equipment you need to grow your company. 

Experience the benefits of an industrial robotic weld cell by customizing your own through NRTC Automation. We make it easy for you to purchase the equipment you need to grow your company. 

Financing with NRTC Automation

If you are a small- to mid-sized manufacturer who wants to automate without breaking the budget, then consider financing with NRTC Automation. 

It’s easy as 1-2-3 to finance with us:

• Schedule a consultation with us or give us a call at 888-990-7606 and let us know your automation needs.

• We’ll create a quote based on the agreed design specifications.

• Submit your financing application to receive the best offers from the nation’s top lenders. The application process takes 60 seconds or less!

• Choose the best offer that fits your needs and start automating.

Sign up for a free product pamphlet to see what weld cell best suits your welding applications.

Why Should You Consider Financing?

Manufacturers of any size can finance to enhance production and grow their bottom line.

Optimization is the key to growth in manufacturing.

However, how do you continue to optimize your production line when your budget is stretched to the limit?

Financing allows facility managers to continue to improve manufacturing processes without overstepping the budget.

Learn more about the benefits of financing and how you can finance a custom work cell for your facility below.

Financing industrial automation equipment

Financing versus buying 

Financing is the process of applying for a monthly payment plan with payments that are lower than the original lump sum of the product. 

Buying outright might make sense in some cases. For example, purchasing several custom work cells in one payment may make sense for mid-sized manufacturers who have the revenue to support that purchase. 

Other smaller businesses may struggle to add the equipment they need to their facility due to budget constraints, so they may consider financing instead. 

Benefits of financing 

Financing is useful for manufacturers of all sizes, phases, and industries. 

• Low monthly payments: Financing offers lower payments, making industrial automation more accessible for everyone.

• Flexibility: With the ability to finance, manufacturers have greater flexibility in their budget to acquire the equipment they need.

• Immediate growth capabilities: Manufacturers don’t have to wait until they reach a certain profitability before they expand. Financing allows them to build custom robotic work cells so they can start growing sooner.

• Enhanced productivity: Finally, financing equipment enhances productivity because it quickly adds equipment to production that improves throughput and capacity.

Drawbacks of financing 

As long as you are purchasing the right equipment, there aren’t many drawbacks to financing. 

One downside may be that your purchase is extended across several months rather than at one time, which may make tracking the payments difficult. 

However, as long as your budget is in line and orderly, you shouldn’t have to worry about missing a payment. 

How to finance with NRTC Automation and iGAM

Are you looking to jump into automation, but don’t know where to start?   

NRTC Automation can guide you from start to finish. Our Automation Services will get you on the fast track to start increasing throughput and capacity in your facility. We’ll work with you to design, build, and engineer a custom work cell for your production needs.   

We work with top auto manufacturers like Toyota, Ford, and BMW, as well as small- to mid-sized manufacturers looking to grow their businesses. With over a decade of experience, and with our professional engineers and technicians, we provide some of the best automation solutions in the industry.   

Need equipment now to boost production? Great! Our sister company, iGAM, is here to help.  

iGAM provides two ways to finance:      

• Fill out the quick application on the product page and choose the best financing plan from the nation’s top lenders.

• Apply for credit with our partner Behalf and purchase any equipment you need while making low monthly payments.

Get ahead of the competition and start automating with iGAM and NRTC Automation today.  

Build a work cell for your facility

Use NRTC Automation’s Financing Services to minimize downtime and increase throughput on your production floor.

Interested in learning more about what NRTC offers? Schedule a free consultation with us by clicking the button below to get started.

VISIT NRTC AUTOMATION TODAY

NRTC Automation is dedicated to providing high-value industrial automation and manufacturing equipment solutions to all our customers.

From decommissioning and tear out to industrial robotic training services to custom flexible work cells, NRTC is the key to integrate your workplace. With personalized training and custom-built designs, NRTC Automation is the destination for all your industrial automation and manufacturing equipment services.

Contact us today to learn more about how we can help you meet your production goals.

Unimate: The OG Industrial Robot

The first industrial robot opened the doors to a world of automation. 

Our world has completely changed in less than a century. 

Technology has made life easier in many ways. From cars to phones to elevators, daily life looks very different compared to the early 20th century. 

Industrial automation is no different. Because of the Unimate, technology has made its way into manufacturing. 

Learn more about the Unimate and how you can automate your facility with modern-day robots below! 

Unimate, the first industrial robot in history 

What is the Unimate? 

The Unimate is the first industrial robot ever created in history. Its inventor, Geroge Devol, patented the Unimate in a small Connecticut town in 1961. Similar to the industrial robots of today, it had a single arm designed for repetitive tasks. The arm weighed an impressive 4,000 pounds. 

The automation industry was the first to adopt the Unimate for metalworking and welding. 

History of the George Devol and the Unimate 

Devol drastically changed the way manufacturing processed and produced with his invention. 

Devol was born in Louisville, Kentucky on February 20, 1912. He was 9 years old when the word “robot” first appeared, and, supported by a wealthy background and an interest in electricity and machines, he started building the knowledge needed to invent the Unimate. 

Rather than going to college, Devol decided to start his own company. His first invention was the automatic door, or the “Phantom Doorman.” 

Several years later, after World War II, Devol and his Unimation Corp. company developed a machine called the Programmed Article Transfer, which slowly evolved into a robot: the Unimate. 

General Motors adopted the robot on their production lines in Trenton, New Jersey. 

Devol continued to bring technology to life over the course of his career. He passed away at 99 years old on August 11, 2011. 

How the Unimate changed the world of manufacturing 

Thanks to Devol, the Unimate opened the doors for revolution in manufacturing. Industrial robots have been refined and expanded upon since the Unimate’s creation so that manufacturers of any industry can automate their facilities. 

The industrial robots of today have far more applications compared to the Unimate’s limited offerings, including but not limited to: 

• Material handling 

• Painting 

• Machine tending 

• Picking and palletizing 

• Gluing, sealing, and spraying 

• Waterjet cutting 

• Assembly 

Additionally, robots have made their way out of manufacturing and into other industries such as medicine. Surgeons use robots to assist with very delicate surgeries, such as head and neck or heart surgeries.  

Additionally, hygienic robots have made a breakthrough during the COVID-19 pandemic, helping to keep hospitals, airports, and warehouses clean. 

Because of the Unimate, the possibilities are endless for automation to create a brighter, cleaner, more productive future. 

How to automate your facility 

Are you new to automation, but you feel intimidated by all the options? 

Don’t fret! NRTC Automation and our sister company, iGAM, are here to help. 

NRTC can build a custom work cell to specifically for your production needs. We will design, build, engineer, and install the robotic work cell for you so all you need to do is turn it on! 

With NRTC, automation is simple. We offer financing so you can automate no matter what size or phase you are in. Visit our Financing page to learn more. 

iGAM offers standalone industrial robots as well. With top name brands like KUKA, FANUC, and ABB, you can be sure that your production line will be more efficient while reducing downtime on the warehouse floor. 

Friendly iGAM Specialists are available to help you find what you need, including robot controllers, robot parts, and other manufacturing equipment. iGAM also provides financing for a pain-free transition to automation. 

Need additional support after implementing robots into your facility? NRTC Automation offers full-service solutions to help you meet your production goals. From industrial robot refurbishing to robotic engineering, we’re your source for automation services. Visit our website to see everything we offer! 

Together, NRTC Automation and iGAM are here to make automation accessible to all manufacturers. Work with us to start growing your company today. 

VISIT NRTC AUTOMATION

NRTC Automation is dedicated to providing high-value industrial automation and manufacturing equipment solutions to all our customers.  

From decommissioning and tear out to industrial robotic training services to custom flexible work cells, NRTC is the key to integrate your workplace. With personalized training and custom-built designs, NRTC Automation is the destination for all your industrial automation and manufacturing equipment services. 

Schedule a free consultation with NRTC! We will work with you to create a turnkey automation solution to meet your needs. 

What Changed in Industrial Automation in the Age of COVID-19?

The whole world experienced a massive shift after COVID-19 struck. The manufacturing sector was no exception. 

Before the pandemic, industrial automation was slowly growing into the 4th Industrial Revolution, or Industry 4.0. After the global shutdown, manufacturing and other industries were ushered into a new era of technology dependence. 

Industrial automation became the hot topic of 2020. Manufacturers who previously used traditional production methods and survived the pandemic are highly encouraged to adopt automation to stay relevant with global competition. 

Learn more about how COVID-19 changed manufacturing and industrial automation, as well as how you can automate your production line, below. 

Industrial automation during the COVID-19 pandemic

COVID-19 rocked the world 

When coronavirus started making headline news in February 2020 and shut down the world by March, researchers, publications, scientists, and other thought leaders surmised how a global pandemic might affect the manufacturing industry. 

The outlook was a mix of positive and negative: 

• Some looked at the pandemic’s effects on the workplace and saw the perfect opportunity for industrial robots to maintain social distancing mandates and clean workplaces.  

• Others feared that the drops in profit and productivity at the beginning of the pandemic would forever scar the industry’s ability to bounce back. 

There is truth in both of these predictions. Some manufacturing companies sunk because of COVID-19, unable to keep up with the struggles of closures, labor changes, and reduced demand. 

However, this is a great moment for automation because it proves just how necessary industrial robots and equipment are to maintain our standards of living. During difficult and uncertain times, industrial automation allowed us to continue production while keeping workers safe. 

Uncertainties abound 

Even now, a year after the fact, there are still uncertainties around how life will look after COVID-19.  

• What will the “new normal” look like for the manufacturing sector?  

• Will industrial automation be handling even more processes than before?  

• Will employees shift to other labor like management, maintenance, and repair?  

• Will there be a resulting skills gap that is even larger than what manufacturing was experiencing before the pandemic?  

• What shifts will occur in IoT and cybersecurity to meet the new disparities and mitigate risks caused by these changes? 

The answers to these questions will impact not only companies who want to continue growing during COVID-19, but also future manufacturing workers and the economy. 

Hopefully, the insights gained from manufacturing’s weaknesses during the pandemic will provide industry leaders—as well as small manufacturers and their employees —with the opportunity to improve production processes and offer a better workplace and product all around. 

Why you should automate during the pandemic 

If you are a manufacturer struggling during the pandemic, we understand your concerns. You have survived one of the toughest fallouts in manufacturing since the Great Depression and the 2008 Great Recession. However, studies report that manufacturing has bounced back to pre-COVID levels and continues to look up into the spring. 

Now is the time to act: automate your processes and keep up with the global competition. Manufacturers around the world are jumping on the Industry 4.0 bandwagon. If you continue with traditional manufacturing practices, you may find yourself on the outskirts of consumer demand. 

Finance automation with us 

Cost is always a concern, and NRTC Automation kept that in mind when designing automation solutions for our customers. 

For those looking to automate specific production capabilities at an affordable price, robotic work cells offer the competitive advantages of an all-in-one package including: 

• maximum compatibility between components 

• increased efficiency 

• improved safety 

Not only do we provide affordable custom work cells by using refurbished industrial robots and equipment, but we also offer financing so manufacturers of any budget can automate their warehouse. 

To learn more about our financing options for your specific automation needs, schedule a free consultation with NRTC Automation. We’ll go over the cost, design specifications, engineering, and installation questions you may have about your custom work cell. 

DON’T JUST SURVIVE, THRIVE WITH NRTC AUTOMATION 

NRTC Automation is dedicated to providing high-value industrial automation and manufacturing equipment solutions to all its customers.  

From decommissioning and tear out to industrial robotic training services to custom flexible work cells, NRTC is the key to integrate your workplace. With personalized training and custom-built designs, NRTC Automation is the destination for all your industrial automation and manufacturing equipment services. 

Contact NRTC today to meet your production goals during these challenging times. 

Automation: Expectation vs. Reality

Industrial automation gets a bad rap from the media. NRTC Automation looks to disprove false expectations by showing what happens when manufacturers automate their businesses. 

Have you considered automating your manufacturing processes, but you’re intimidated by common expectations surrounding industrial robots? 

If so, continue reading below to learn more about the benefits of implementing automation into your facility. 

Automation: Expectations vs. Reality 

Expectations 

To the public, the concept of industrial automation comes with a lot of baggage. For example, movies like The Terminator have encouraged the thought that robots will take over the world. Here are some other common expectations that people have about automation: 

• High upfront costs: Because robots are large mechanical devices with intricate programming, people assume that automating can be a costly venture. This can be true depending on where you purchase your automation equipment. 

• Replacing human labor: A common fear and expectation of automation is that robots will take over human jobs and leave humans without work. Astonishingly, over 70% of people in the United States are concerned that robots will replace humans at work. 

• Difficulty during operations: Finally, when thinking about automating production, some people are concerned that operating the robots will be a time-consuming and difficult process.  

These misconceptions about automation can prevent companies from automating, which can be disastrous if they are in highly competitive industries like manufacturing. 

Reality 

In reality, industrial robots are far more friendly than initial expectations make them out to be. 

• Affordable options: You can automate your facility without dipping into your savings. With places like the iGAM Marketplace, industrial robots, robot parts, and manufacturing equipment are on sale for up to 80% off retail price. Plus, you can get financing for low monthly payments while increasing productivity and efficiency. 

• High ROI: Industrial automation can exponentially increase your production output and, therefore, your revenue. While automation may be an upfront investment, the ROI will be well worth the money spent. Not only will you be able to produce more, but you will be able to fulfill more demand and take on new customers. 

• Increased throughput: Using our custom-made robotic work cells, our customers have seen a 200% increase in throughput and capacity. As mentioned above, this enhanced flexibility and productivity will allow you to take on more orders so you can grow your company. 

• Improved employee positions: The fear of robots taking over the world is unfounded. In fact, this Stanford article expresses how, even though automation has steadily increased since the 1960s, there are more jobs today than ever: “In 1950, the U.S. Census Bureau listed 250 separate jobs." According to Career Planner, there are more than 12,000 careers to choose from today. Industrial automation also enhances work for humans by taking over the dirty, repetitive, and dangerous labor, allowing humans to take on more creative, fulfilling roles. 

• Easy-to-use: Robotics companies designed automation to be used by all personnel on the warehouse floor, even if they don’t have an education in robotics. While programming an industrial robot may require an experienced robotic technician, operating the robot is simple and can be performed with minimal training. By using a teach pendant and other devices such as a human-machine interface (HMI), your staff can operate an industrial robot with ease. 

As you can see, adding industrial robots to your production line has many benefits that overshadow the fearful expectations that people may have about automation. 

How to start automating your business 

Are you ready to make the leap into automation? Great! 

You have two options: add industrial robots and robot parts to your production line piece by piece or install an all-in-one robotic work cell in your facility. 

NRTC Automation can create a custom-built work cell designed specifically for your company’s manufacturing needs. This turnkey solution is the simplest way to delve into automation, providing a complete unit that is ready to start working in your facility. 

We build our work cells with refurbished industrial robots and equipment so you can automate on a budget. Plus, NRTC Automation offers financing for those who wish to improve production efficiency while spreading out the cost over time. 

Visit our Automation Services page to learn more. 

WORK WITH NRTC AUTOMATION 

NRTC Automation is dedicated to providing high-value industrial automation and manufacturing equipment solutions to all its customers.  

From decommissioning and tear out to industrial robotic training services to custom flexible work cells, NRTC is the key to integrate your workplace. With personalized training and custom-built designs, NRTC Automation is the destination for all your industrial automation and manufacturing equipment services. 

Sign up for a free consultation with NRTC Automation today to get the best automation plan for your company’s production needs. 

So, You've Bought a Work Cell... Now What?

The benefits of adding a robotic work cell to your production line extend far beyond its four walls. 

Automating with a work cell is an exciting transition from traditional manufacturing practices to high-speed, high-productivity methods of production. 

If you’ve bought a work cell with NRTC Automation, you can see profits grow in areas outside of its safety barriers by implementing three practices into your company. 

Learn more about the benefits of a robotic work cell below. 

Automate with a Work Cell 

Benefits of Automating with a Work Cell 

With a robotic work cell, manufacturers can easily begin the automation journey without spending time finding equipment, installing and connecting industrial equipment into the production line, and learning how to use each piece of equipment individually. 

A work cell is an all-in-one unit that can complete the job you need it to do within its own walls. The logistics of engineering and design are taken care of so you can start increasing productivity and growing your revenue. 

Plus, if you get a work cell with refurbished equipment, the end product is more affordable than a brand-new work cell and works just as well. 

If you’re considering buying a work cell to automate your production line, visit NRTC Automation. We’ll work with you to design a custom work cell that will cover all your desired automation functions according to your manufacturing needs. 

If you’ve taken the leap into automation and have a work cell in your facility, then follow the steps below to optimize your manufacturing process and increase your profits. 

What to Do After Purchasing a Work Cell 

1. BEGIN ANALYZING YOUR PRODUCTION DATA. 

The fastest way to improve your manufacturing process is by analyzing your production data. 

When you use industrial computers like human-machine interfaces (HMIs) and programmable logic controllers (PLCs), you have access to all the data that your industrial robot and equipment produce during the workday. 

That data provides you with the opportunity to make shifts and tweaks in your production line to enhance your efficiency and save money on downtime. 

When you turn data into action, that can lead to massive chains of improvement that will provide your company with the boost it needs to grow. 

2. DETERMINE WAYS TO INCREASE EFFICIENCY IN OTHER PARTS OF THE PRODUCTION LINE. 

Now that you have a fully functional robotic work cell in your facility, you can observe other parts of the production line to see what’s lacking. 

Perhaps you can automate another job that is monotonous and requires high repeatability with an industrial robot. Alternatively, maybe a portion of your production line would benefit from an additional employee to manage and operate the line. 

A robotic work cell—plus its data—provides perspective on the productivity and efficiency of the rest of your production line. You can make informed decisions on how you want to alter and enhance your manufacturing process with the knowledge that your automation offers. 

3. TRAIN YOUR EMPLOYEES IN ROBOTICS. 

Training your employees in robotics may seem unnecessary, especially if you outsource your technical issues. However, an education in robotics will improve the efficiency of your entire company. 

When your employees understand how automation applies to their jobs and the rest of the company, they can make changes to their own workflow systems to become more productive. 

Plus, if you have a technical issue, you will be able to solve it in-house as opposed to bringing in a technician to solve it. 

Training your employees will also support their career advancement and boost their confidence. Confident and educated employees tend to be happier and stay with their companies longer. 

So, not only does robotic training increase productivity, but it reduces turnover by keeping happy employees within your company. 

Employee training is a worthwhile investment for your company. Consider training with NRTC Automation for a personalized program that matches your needs. 

NRTC Automation is dedicated to providing industrial automation and manufacturing services to customers across North America. We are the trusted partner of t...

Improve your production line with a work cell today. 

NRTC Automation offers affordable automation solutions so you can reap the benefits of high productivity and minimal downtime. 

We also provide financing for companies that want to automate while maintaining their monthly budget. Our quick and easy application is sent to the nation’s top lenders, and you can choose the best plan for your account. 

Learn more about financing with NRTC Automation on our website. 

CONTACT NRTC AUTOMATION FOR YOUR INDUSTRIAL MANUFACTURING NEEDS. 

NRTC Automation is a trusted partner providing comprehensive industrial automation and manufacturing services. After delivering our services to top automobile manufacturers across the world for more than a decade, NRTC Automation is the destination for tear out services and robotic solutions. 

Schedule a free consultation to learn more about how we can assist you in your automation journey. Visit us today at www.nrtcautomation.com. 

5 Reasons to Consider a Work Cell for Your Facility

Automation doesn’t have to be difficult. With a robotic work cell, manufacturers can automate their production lines specifically designed for their manufacturing process. 

Work cells are an all-in-one solution to automate your company. No matter if you want one robot or five—NRTC Automation can build it for you. 

Need some encouragement? We list 5 reasons why you should consider adding a robotic work cell to your manufacturing line. Read more about work cells and how they can benefit your company below! 

Robotic Work Cells for Manufacturing 

What is a robotic work cell? 

A robotic work cell is a self-contained unit consisting of one or more robots, a turntable, a controller, and other equipment as needed, such as an HMI or automatic tool changer. 

Work cells are an excellent way to automate your business without having to pick and choose equipment down the production line. A work cell will complete one or more tasks as directed and only require maintenance and repair when necessary. 

Are work cells pre-manufactured or custom-made? 

There are work cells that are already manufactured that you can buy and make changes to the design to suit your company. 

Alternatively, you can have a customized work cell made specifically for the needs of your company. NRTC Automation can design, build, and engineer a work cell for you all from our warehouse.  

Our work cells are covered under our NRTC Assurance Warranty Coverage. This means you’ll receive technical support and repairs for free with our warranty coverage. We aim to give you peace of mind over your purchase and allow you to automate with ease. 

5 Reasons to Consider a Work Cell for Your Facility 

We believe that a robotic work cell is a cost-efficient and simple way to ease into automation, especially for small- to mid-sized businesses. 

To prove it, we’ve listed 5 reasons why you should consider adding a work cell to your manufacturing facility. 

1. COST-EFFICIENCY 

A work cell is cost-efficient for several reasons: 

• It replaces expensive labor that is difficult to find. 

• A work cell works quickly and produces more product. 

• Work cells are less expensive than buying new equipment individually. 

You can save money by adding a work cell to your production line and let the robots do the work for you. 

2. IMPROVED PRODUCTION RATE 

As mentioned above, work cells work quickly. They improve your production rate by seamlessly doing each job with high repeatability compared to labor with human error. 

With an improved production rate, you can satisfy your customers with more and higher-quality products, retaining your customer base and increasing your revenue over time. 

3. REDUCED DOWNTIME 

A robotic work cell reduces downtime by increasing productivity with constant workflow.  

If you get a work cell with automatic tool changers and more than one end of arm tool, the robots will be able to quickly change applications and move on to the next part of the production process without delay. 

Since downtime can cost an average of $260,000 per hour in manufacturing, cutting down wasted production time with a work cell is essential. 

4. BETTER-QUALITY PRODUCT 

Robots produce a better-quality product because of their high repeatability and precision. A work cell contains your product within one unit while assembling, welding, dispensing, and more. 

With a well-planned robotic work cell designed to fit your production needs, you can enhance your product quality. 

5. ALL-IN-ONE SOLUTION 

Last but not least, a robotic work cell is an all-in-one solution to your automation needs. From one robot to many robots, you can design your work cell according to your manufacturing process and automate with ease. 

How to Order a Work Cell for Your Company 

For small- to mid-sized manufacturers, a work cell is a painless and effortless way to automate your company. 

If you want to order a custom-built work cell, contact NRTC Automation. We will discuss design plans and deliver a quote to you. Once you are happy with the design, we will build and engineer the work cell to meet your demands. 

NRTC AUTOMATION IS YOUR SOURCE FOR AUTOMATION SOLUTIONS. 

NRTC Automation is dedicated to providing high-value industrial automation and manufacturing equipment solutions to all our customers.  

From decommissioning and tear out to industrial robotic training services to custom flexible work cells, NRTC is the key to integrate your workplace. With personalized training and custom-built designs, NRTC Automation is the destination for all your industrial automation and manufacturing equipment services. 

Contact NRTC Automation today to find out how we can help you automate your business. 

5 Reasons Why You're Failing at Automation

Automating your company is a complex operation, but with the right tools and mindset, you can develop a robotic production line that boosts your efficiency and revenue. 

As Industry 4.0 takes off, companies without automation will fall behind. Even small- to medium-sized businesses are taking advantage of robotic systems to enhance their manufacturing processes. 

Automation should be implemented with care, however. If you simply add robots and industrial equipment to your facility without taking the necessary steps to integrate them, you’ll end up with expensive equipment that isn’t helping your business. 

NRTC Automation lists the top 5 reasons why you might be failing at automating your business and how you can take action for successful automation. 

5 Reasons Why You’re Failing at Automation 

Check out these reasons that can cause automated lines to fail. If you match one or more of these scenarios, you may want to consider reassessing your strategy to automate your company. 

1. End goals aren’t clear.

Knowing the end goal in your intention to automate is necessary to have a functional robotic production line. Are you automating just to stay on par with similar companies in your industry? If so, that will lead to a lack of foresight needed to know what needs to be automated (and what doesn’t!). 

These are some questions that relate to clear, actionable goals that necessitate automating: 

• Do you want to cut down on time and reduce production waste? 

• Are there tasks in your business that are highly repetitive and would benefit by adding a robot, thus reducing human error? 

• Do you want to standardize your production process? 

By taking the time to consider why you want to automate in the first place, you can understand what parts of the production process needed to be automated and how it will integrate into your workplace. 

2. Not enough human labor is incorporated in your production line.

Humans are integral to automation. When we work with automation, we can learn what is or isn’t working and improve our processes. 

Automation is excellent for businesses because it produces data on your manufacturing process. You can find out where energy is being wasted, which tasks are time dumps, and more. 

Have an employee or a team that checks on the status of your automation and data. They can come up with ideas that can save you time and money as your company grows. 

3. The production line is incomplete.

You don’t need a production line solely worked by robots in order to have a successful automated business. You do need a production line that is airtight and doesn’t have any gaps that may cause downtime or buildup. 

Streamlining is the name of the business. When you automate, you should have a smooth production flow that has a step for every part of the process. Take the time to observe your production line in action and note what could be improved; ideally, look at the data from reason #2 and find out where you can make adjustments. 

4. Knowledge about automation is lacking.

Automation is not limited to robots. When you automate your company, there are servo drives, pedestals, end-of-arm-tools, circuit breakers and circuit protection, productivity displays, and so many other components to industrial production that you must account for. 

Each piece of equipment benefits the production line in a different way. Most of this equipment is necessary for the production line to function properly. 

If you want to automate your business successfully, then getting educated on robotics and industrial equipment is a good way to start. Learn about the anatomy of an automated production line, or read more about the connection between servo drives and motors. 

Every bit of knowledge will help you make better decisions when adding industrial automation to your manufacturing process. 

5. Teams are not on the same page regarding automation tasks. 

Last but not least, you might be failing at automation if your team doesn’t understand how it works. 

When everyone understands the effort to automate and knows how their job relates to the robot in the production room, then automation can become a collaborative effort. 

Working together to have a cohesive automated company will not only increase your chances of having a productive and efficient automated line, but it will also boost company morale and improve your work environment. 

Bring everyone together for monthly lunches and update the team on the latest automated processes to fully integrate robotics into your company. 

Automation doesn’t have to be difficult. 

As industrial automation becomes more mainstream and technologies advance, the ability to automate your business gets easier. Plus, you have resources like NRTC Automation to help you build and improve your automation process so you can be successful from the beginning. 

NRTC AUTOMATION WILL WORK WITH YOU TO AUTOMATE YOUR COMPANY. 

Automating your business will allow you to be more efficient, reduce your production waste, and increase your revenue. Work with NRTC Automation, a trusted partner of top auto manufacturers around the world, to automate your company. 

NRTC offers turnkey solutions such as building, designing, and engineering customized work cells that will seamlessly fit into your production line. We also train companies in robotics, repair industrial equipment with professional technicians, manufacture service parts, and more. 

Contact us today to learn more about how we can help you automate your business. 

Robots are Friends, Not Foes

Since industrial robots entered the workplace in the 20th century, there has been concern that robots will take over valuable human jobs. 

Movies and books like The Matrix and The Terminator only feed these fears. What if robots take over the world? Will AI become so smart that they will outwit their creators? 

Thankfully, science fiction isn’t reality. Industrial robots are created to assist humans in the workplace and provide a safer, more productive environment. Read on to learn more about why robots should be considered friends, not foes, in the workplace. 

3 reasons why robots make our lives better: 

ROBOTS PROVIDE A SOLUTION FOR UNSANITARY AND DANGEROUS JOBS. 

Labor during the Industrial Revolution, which transformed our world into what we know today, was dirty, difficult, and dangerous. The factory air was polluted with smoke and soot, regulations for labor was nonexistent, and worker safety was not considered important, leading to life-endangering accidents. Government regulations fixed many of the problems caused by the Industrial Revolution.  

The development of robots in the workplace further enhanced working conditions for people by taking over heavy labor and dangerous jobs that put humans at risk. Jobs like waste management and bridge inspections are being performed by robots, protecting humans from disease, injury, and death. 

ROBOTS CREATE JOBS, RATHER THAN TAKING THEM AWAY. 

It is a common belief that robots will take human jobs away. Total automation isn’t possible, or at least it won’t be possible for many years. Dull, repetitive tasks such as packaging food can be automated, but more complex tasks require far more programming than most robots are capable of (or most companies can afford). 

Stanford Business gives the example of a gardener’s daily tasks: mowing is easy to automate, but other chores like weeding, pruning, and watering would be too complex for one robot to manage. 

Because robots have provided humans with more leisure and expendable income, industries like video games, dating applications, and gyms are thriving. This creates jobs for designers, writers, personal trainers, management, customer support, and more. These jobs cannot be automated due to the nature of the work, and they are possible because of the relief robots provide from grueling, time-consuming labor. 

ROBOTS ENHANCE WORKPLACE PRODUCTIVITY AND BRING CONSISTENT, RELIABLE RESULTS. 

By taking over the repetitive and boring work, robots allow humans to focus on the important tasks. Not only that, but robots are highly consistent and perform their jobs reliably. This allows humans to know that the job is done correctly and saves time checking for quality assurance. 

Robots are here to support human labor. 

We don’t need to fear robots. They were created to make the world a cleaner, safer, and more productive place. With the ability to take on the boring, laborious, and potentially dangerous tasks, robots give humans the freedom to work on the more interesting, safer, and better-paying jobs. 

DO YOU HAVE ROBOTS IN YOUR MANUFACTURING FACILITY?  

NRTC Automation provides services for your industrial and automation needs. From robotic training services to custom-designed work cells, NRTC Automation has the solution for you. Contact us today for more information on how we can personalize our services to suit your company. 

NRTC Automation: Delivering Automation Services Worldwide

At NRTC Automation, we take pride in our specialized solutions for industrial automation and manufacturing equipment. With over a decade of experience, NRTC Automation has become a worldwide partner for companies spanning multiple industries, including the top automobile manufacturers. Our extensive services will provide your company with the solutions you need for your industrial and manufacturing company. To learn more about what we offer, read about our services below. 

Who We Are 

NRTC Automation was founded in Tilbury, Ontario. Our mission is to deliver a comprehensive package of industrial automation and manufacturing solutions for companies across the globe. As shown by our partnerships with manufacturers like BMW and Magna, our company can be trusted with your industrial automation and manufacturing equipment. 

What We Do 

Industrial Tear Out Services 

NRTC Automation offers thorough decommissioning services. If you need to remove outdated equipment or completely clear out your facility, NRTC Automation is the solution. We work with time-sensitive requirements and provide a project manager to give you details on your tear out progress. 

Auto Parts Manufacturing 

With years of experience, we can engineer, build, and ship manufactured parts to you according to your design specifications. We can create work cells that are specific to your company’s production needs, saving you space and manufacturing resources. 

Flexible Robotic Cells 

NRTC Automation’s custom-designed flexible work cells are made uniquely for every one of our customers. Our technicians will work with you to create a work cell that produces according to your specific manufacturing needs. Not only are our robotic work cells affordable, but they also offer maximum compatibility between components and increase production efficiency. 

Industrial Robot Refurbishing 

If you want to extend the life of your robot and return it to like-new conditions, then NRTC Automation’s industrial robot refurbishing service is for you. We offer three levels of reparation for you to choose from according to your needs.  

In the Bronze Tier service, we perform a detailed inspection and a basic testing process, and then you get to decide what level of reparation you want based on our in-depth report. 

Our Silver Tier service offers more comprehensive testing, internal cleaning, and replacing broken parts as necessary in addition to the Bronze Tier service.

Finally, our Gold Tier service includes both Bronze and Silver Tier services, as well as fully stripping and restoring robots to factory conditions, including a brand-new paint job. 

Industrial Tool & Fixture Storage 

If you have underutilized robots and equipment but lack the space to store them, our storage service may be the solution for you. Our warehouses in Alabama and Tilbury, Ontario are available to you to house your equipment in safe and neat conditions. Once you are ready to take your equipment back, we will ship it back to you promptly. 

Robotic Engineering Services 

NRTC Automation offers programming and troubleshooting support in our robotic engineering services. With trained technicians specialized in all major robot manufacturers, our engineering services can reduce downtime on your production floor and restore your robots to normal working conditions. 

Robotic Training Services 

Educate and empower your team with current industrial robotics knowledge. NRTC Automation’s robotic training services will provide a personalized training program based on your company’s needs. We offer basic programming classes to advanced troubleshooting to allow your team to solve technical issues independently, saving you time and money while strengthening your company’s internal systems. 

INTERESTED IN HOW WE CAN TAILOR OUR SERVICES TO YOU? 

NRTC Automation is the solution to your robotic and industrial automation needs. If you would like to learn more about our services, contact us today.