NRTC AUTOMATION BLOG | INDUSTRIAL ROBOTS AND AUTOMATION
Key Components to Increase Your Production Line’s Efficiency
A key to a successful manufacturer’s production line is efficiency. Ensuring an efficient production line guarantees higher returns, less waste, and a high standard of production quality. Taking steps to ensure that your production line stays efficient is an important part of the manufacturing process.
A key to a successful manufacturer’s production line is efficiency. Ensuring an efficient production line guarantees higher returns, less waste, and a high standard of production quality. Taking steps to ensure that your production line stays efficient is an important part of the manufacturing process.
Keep reading to learn what steps you can implement to keep inefficiency at bay and your production line running smoothly and performing at its highest caliber.
Automation
Automating a production line is one of the easiest steps you can take to improve the efficiency of your production line. Implementing industrial robots and solutions like turnkey weld cells allow your production line to seamlessly blend with your workers, producing a higher-functioning production process.
Automation keeps your company in line with current competition and allows businesses to grow in scale and capacity with ease. Investing in automation can unlock efficiencies, and also keep businesses competitive with lower labor cost markets overseas. Without this, manufacturing business can and do shift from the US to an overseas market.
Maintenance of Robots and Equipment
A production line is only as good as its machines, so it’s vitally important to keep robots and production equipment well maintained. Not only should a daily, weekly, and monthly maintenance and tune-up be kept, but additional reconditioning and refurbishment should be considered should a production line show signs of slowing down or using more energy than usual.
Reconditioning or refurbishing can extend the life of your robot and breathe new life into the machinery. During a refurbishment, robots are cleaned, broken parts are repaired, and testing is done to ensure that the machine is running top of its game.
Refurbishment can even go as far as returning a robot back and restoring it to factory new settings, along with a bright new paint job to match the squeaky clean like-new interior.
Training
Keeping your employees trained and at the top of their game is just as important as maintaining machinery and industrial robots. Employees are the heart of the company, and not only do they maintain automation production day-to-day but they will often be the first point of contact when a problem arises.
Continual training on new safety measures, production hardware and software updates, and the latest OSHA safety measures ensure efficiency in the workplace. Keeping robots operating smoothly and the floor safe limits downtimes on both a machine and worker front.
Product Quality
Did you know poor quality materials can slow your production line? Not only do low quality materials often create more waste, but they can create waste through products that don’t meet a high-quality standard.
With supply chain issues often being a source of frustration, especially in a post-Covid world, it’s important to find a reliable supplier, and stick with them, even if there might be a few delays. Ensuring that your product is of the highest quality keeps customer’s happier, and your companies reputation in good standing.
NRTC Automation
NRTC Automation is trusted by companies worldwide to provide comprehensive industrial automation and manufacturing services. We’ve worked with top manufacturers for more than a decade, supplying them with engineering contract services, turnkey weld cells, industrial robot refurbishment, and more.
Contact us today and schedule your free consultation, and learn more about all the services that we offer.
Streamlining Your Manufacturing - 4 Ways to Overcome Problems
The manufacturing industry comes with its own set of problems and challenges. Waste tends to be the biggest problem in the industry, and comes in multiple forms, from product and time, to energy and money.
There are ways to improve and work towards a lean manufacturing standard with sustainable productivity. Read on to learn four ways to overcome common problems that the manufacturing industry encounters.
The manufacturing industry comes with its own set of problems and challenges. Waste tends to be the biggest problem in the industry, and comes in multiple forms, from product and time, to energy and money.
There are ways to improve and work towards a lean manufacturing standard with sustainable productivity. Read on to learn four ways to overcome common problems that the manufacturing industry encounters.
Automation
Automating production is the easiest way to overcome many of the challenges that the manufacturing industry has. Many manufacturing companies that are currently integrating automation to their production are not only using it to streamline in the present, but to plan for expansion and future automation.
Adding turnkey weld cells and industrial robots can save not only time, but costs. Labor costs for the US could shrink dramatically by 2025 with the addition of robots. NRTC customers alone have seen a 200 percent increase in throughput from implementing our turnkey weld cell solutions to their production processes.
Using the latest technologies such as automation not only keeps a company’s production operating smoothly, but makes them more competitive in the market compared to similar companies. Saving time and money allows for products to stay at a better price point for both a consumer and a manufacturer.
Training
Training employees is a simple and effective way to overcome issues that might arise on a production floor. Thoroughly trained employees will be able to spot issues quickly, as well as ensure consistent maintenance plans for the facility and machinery.
Training for employees also involves making sure all proper safety measures are being implemented Almost all safety related accidents can be prevented with proper training, preventing not only a loss of money, but a potential loss of time and employees. In fact, the aggregate cost of work injuries to the U.S. economy in 2019 was $171 billion.
NRTC Automation offers training programs for a variety of tasks, from familiarizing your team with the latest in robotics to offering hands-on training in programming and troubleshooting.
Analyze Data
Automating production allows for manufacturers to look deeper into the data collected during production. Reading the results of production allows for weaknesses to be detected early, increases or decreases in production monitored, and adjustments be altered as needed on the fly.
Taking a data-centric approach with data-forward software can more precisely measure success, and create a system of records so all employees and team members work with the same data. This creates clarity and clear communication across all channels.
Regular Maintenance
Regular maintenance should be a part of all manufacturing and production protocols. Along with daily, weekly, and monthly checks on robots and machines, reconditioning should be considered an important element in the maintenance cycle. Reconditing your equipment by cleaning out dust, removing old grease, replacing old parts, and regreasing joints. This will extend the life of equipment and ensure many years of use.
NRTC offers industrial robot refurbishing to extend the lives of your robots and return their functionality to the highest caliber. From basic testing to complete overhaul, NRTC has a refurbishment solution to fit your needs. Additionally, we can help with restoring your robot to its visual best with our repainting services, as well as assisting with industrial robot repairs.
NRTC has Automation Solutions
NRTC Automation is dedicated to assisting with industrial automation solutions, from turnkey weld cells to robot repair and maintenance. Our additional assistance through options like engineering contract services and parts manufacturing. Learn more on our website, or contact us for more information.
3 Ways to Increase Safety in the Workplace
Safety should be at the forefront of every workplace, and strict safety standards and measures should be followed. Taking steps to ensure that safety protocols are in place, OSHA guidelines are being followed, and employees are properly trained, are all key to curating a safety-first work environment.
Safety should be at the forefront of every workplace, and strict safety standards and measures should be followed. Taking steps to ensure that safety protocols are in place, OSHA guidelines are being followed, and employees are properly trained, are all key to curating a safety-first work environment.
Read more to learn about three ways to increase workplace safety.
ENSURE A SAFE WORK AREA & PROVIDE PROPER GEAR
Making sure workers are able to perform their job in a safe environment should be an everyday consideration in an industrial workplace. According to OSHA, 14 people die from work-related accidents every day, and this can be prevented with simple steps towards overall safety.
Ensure not only that there are perimeters around manufacturing equipment, but clear and readable signs work to enforce safety. Proper signage communicates risks and dangers, as well as instructions, and perimeters keep employees and visitors in proper and safe locations.
Along with clear signage and proper perimeters, it’s important to also keep workspaces clear of extra clutter and the floor clear of debris. With over 700 injuries a year attributed to slips and falls, something that may seem insignificant can add up.
Each job requires its own sets of skills and tools, and with that can come gear, or personal protective equipment (PPE). PPE is a common term for protective equipment and gear designed to minimize injury or harm should an accident occur.
PPE can vary, from hard hats to gloves, to proper footwear and clothing. It should be regularly maintained, fit properly, and be inspected regularly as part of reoccurring maintenance.
When looking to outfit your employees with proper PPE, ask the following questions:
When will the employees need protection?
What kind of PPE will be required to protect workers from accidents?
Are the employees trained to properly wear, remove, and adjust their PPE?
Are there any restrictions and if so, how might they affect the worker or job?
Is the equipment being properly cared for and stored?
HAVE HEAT-RELATED SAFETY MEASURES
Although industrial manufacturing workers are not often subjected to direct sunlight, heat and heat-based illnesses can still be a safety issue during warmer months. There are steps you can take to ensure that your workers are protected, whether inside or out.
Make sure the facility your workers are in has proper ventilation and cooling systems. Additionally, insulating hot pipes can keep temperatures low.
Monitor the heat index each day, especially in facilities that might have less insulation than an office space. OSHA recommends using the heat index as a screening tool to know when to put extra cooling measures in place.
Train and communicate with your team to identify the signs of overheating or heat-based illnesses. Knowing the signs for themselves and others will ensure a safer overall team environment when dealing with heat.
Ensure all workers have easy access to locations to cool off, as well as hydration areas. Giving overheating bodies a break keeps overall safety and productivity up.
LISTEN TO FEEDBACK AND TRAIN ACCORDINGLY
Overall, the most important thing that can help increase safety in the workplace is proper employee training and listening to feedback.
A proactive approach to training is key. Along with the heat based training mentioned above, investing in hazard awareness and potential accident training can work to prevent not only accidents from themselves, but from the team as a whole. OSHA has several recommended practices for safety and health programs on their website that should be utilized.
Additionally, ensuring a healthy two-way communication between employee and employer encourages direct correspondence about safety issues and concerns either party might have. Making sure that employers are engaging with employees about safety measures, precautions, and updates guarantees a safer workplace.
A new factor coming into play in workplace safety and training is the proactive implementation of artificial intelligence. Using AI when monitoring a workspace can ensure employees haven’t lapsed in safety practices. Investing in AI that can analyze footage allows businesses to alert workers to safety hazards they might have encountered when looking back on the footage.
Surveillance footage can also enforce safety procedures such as proper use of PPE, ensuring vehicle and large machinery safety, and proper fall protection protocol.
NRTC Automation and Safety
NRTC Automation offers a variety of engineering contract services and training for manufacturers. Contact us today to learn more about our automation and manufacturing services that are aimed at minimizing disruption and downtime in the work area, with an emphasis on safety, speed, and efficiency.
Contact NRTC today for more information on how our engineering contract services and training can help your business.
Signs Your Robot Needs Repair
Production lines rely on industrial robots to keep manufacturing on track and running smoothly. A breakdown or malfunction can put a wrench in production, and cause downtime and a loss of profits. Knowing the signs that your robot needs repair can keep things running smoothly and downtime at a minimum.
Production lines rely on industrial robots to keep manufacturing on track and running smoothly. A breakdown or malfunction can put a wrench in production, and cause downtime and a loss of profits.
Knowing the signs that your robot needs repair can keep things running smoothly and downtime at a minimum.
Read on to learn what signs to look for that might indicate your robot needs repair.
WASTING TIME AND ENERGY
Industrial robots are designed to make a production line more efficient, so if you notice that it might not be performing up to standard, this is a clear indicator that repair or maintenance may be needed. Watch for the robot’s movements and if there seems to be a delay, or if there are unnecessary gestures or motions, diagnosing issues and repairs should be on the docket.
NRTC Automation runs robots through at least 50 cycles so that we can observe movements, motions, and its ability to repeat each function. Observing this way allows for surface-level errors to be easily spotted, and we can create a checklist to problem shoot based on what errors arise.
INSPECT THE TEACH PENDANT
Teach pendants can offer one of the most straightforward indicators of an issue. A teach pendant, or teach box, is the control box for a robot’s programming. They are used to teach a robot the step-by-step processes that it will be required to perform and is usually handheld. Think of it as an educational gaming system.
If you think there might be an issue with your robot, consult the teach pendant and programming as one of the first steps in troubleshooting. There is valuable information in the system, and if there are any programming errors, they should show up on the pendant’s screen.
CHECK THE CHARGE
An easy checklist item when troubleshooting robot issues should be checking the batteries. Something as simple as a low or depleted battery can cause a variety of issues.
Keeping a robot’s batteries updated should be a part of routine maintenance, and logging install and replacement dates a part of normal documentation.
OVERHEATING
Robots and machinery, when running, produce heat, and there are standard temperatures to look for in motors and elements, such as the servo motor. If these are overheating, that can be a sure sign that your robot needs repairs.
ADDITIONAL TROUBLESHOOTING
Additional signs of repair to look for include the inability to upgrade properly, a lower than usual number of completed cycles, or connection errors. And when it comes down to it, no one knows your robots better than the people that work on them every day. If you or your employees think there might be a problem, it’s worth looking into it.
Prevention is Key
Routine maintenance, planning, and installing timely updates are all key to keeping a robot working at peak performance. NRTC Automation offers not only training but industrial robot refurbishing.
Reconditioning and refurbishing ensure your robot stays running smoothly and efficiently. Additionally, investing in maintenance and refurbishment is cheaper than replacing it with brand new equipment.
NRTC Automation robotic training programs work with your team to personalize hands-on training based on your needs and requirements. The end result is an empowered team with the confidence and skills to diagnose and repair robots in-house.
Getting Acquainted With Your New Machine: The Basics of Robotic Training
Industrial robotics training is beneficial for both business owners and your employees.
Industrial robotics training is beneficial for both business owners and your employees.
Employees often value the opportunity for paid professional development. Employers may expect benefits like reduced risk, lower employee churn, and efficiency gains.
Learn more about robotics training and how to get started with NRTC Automation below.
Programming and different robot programming languages
In order to complete tasks, robots are either guided in real time or programmed to work autonomously. Today, the majority of modern industrial robots are programmed.
While robots are typically packaged with user interface software, positional data and procedure will typically need to be programming. There are a few common programming methodologies used today:
Teach pendants: The most common method for programming an industrial robot is a teach pendant. Teach pendants are hand-held control systems with several buttons or a touchscreen. Usually, the teach pendant becomes obsolete after the robot has been programmed to perform tasks. Most industrial robots are sold with teach pendants, allowing customers to deploy them without additional software or programming.
Offline programming: A newer method that can be used to automate is offline programming. Offline programming involves the creation of a virtual simulation of the robot’s desired actions. The simulation can be created offline and deployed to the robot when refined. Because offline programming is a newer method, fewer professionals are familiar with it compared with teach pendants. However, offline programming can improve safety and limit disruptions to production.
Lead-through: Lead-through programming involves physically moving a robot through the desired actions. The technique is popular for repetitive actions along a fixed path, like paint spraying. The robot captures the positions along a path and logs them into memory to use later. Though lead-through programming simplifies programming, it has become less popular in recent years because many industrial robots have become prohibitively large to manipulate.
Because of the proprietary nature of robot software, it’s common for robot hardware manufacturers to provide their own software. For example, ABB uses RAPID, FANUC uses Karel, and KUKA deploys KRL.
While there are over 30 robot programming languages due to a lack of standardization, there are similarities between them. Typically robotic programmers are able to gain a broad understanding of programming, without learning each proprietary language.
NRTC Automation offers basic programming to advance troubleshooting to empower teams with the skills and confidence to deploy your industrial automation solutions.
Diagnostics
Critical changes that occur in an industrial robot’s system parameters can result in loss of productivity as well as unsafe manipulator operation. Therefore, monitoring and prognostics are essential for the optimal use of industrial robots.
Today, diagnostics are performed at a regularly scheduled maintenance interval, unless a critical error requires immediate action. However, the prevalence of affordable sensing technology and advanced analytics presents an emerging opportunity for fault detection.
Automated fault detection for industrial robots is challenging because it requires vast amounts of labeled training data under healthy conditions. Therefore, unsupervised machine learning algorithms, which can detect, predict, and alert on faults with high accuracy are gaining in popularity.
Repairs
Frequently, the service needs of intricate production capital are more complicated than the actual robots. Repairs are often expensive, complicated, and unpredictable. While staff may be able to handle ongoing maintenance, repairs can be complex and sometimes require years of experience to resolve.
Industrial robot repairs may involve replacing or even refurbishing components. Additionally, to avoid major delays, it’s important to have the right parts and tools on hand that may be required to fix common issues.
Common issues that warrant repairs include:
Power supply issues: Robots are powered by electricity and they use it in a number of ways, often amplifying or stepping down as needed. The electrical requirements for an industrial robot can be difficult to maintain.
CPU malfunction: Central processing units are also subject to wear and may require repairs to perform up to production standard.
Control panel errors: A number of variables can impact robotic controls, such as frequency and electromagnetic interference.
Incorrect installation or programming: Since installation can be highly technical and specialized to the facility and requirements, leaving a lot of room for error.
Mechanical failure: While many issues can be a result of programming errors, mechanical failure can cause unexpected faults.
Some industrial robotics owners choose to hire an on-staff technician to make repairs, while others decide to outsource to dedicated third-party repair companies. Many robot manufacturers and brokers also offer repair services.
NRTC Automation can conduct a top-down analysis of requirements and recommend a personalized training program to match your repair needs.
Maintenance
When it comes to industrial robots, it’s rarely possible to set it and forget it. Though robots can automate high-efficiency tasks, they require ongoing maintenance.
Regular maintenance has numerous benefits including:
Decreasing downtime
Avoiding loss of production due to undetected problems
Prolonging the lifespan of expensive industrial robots
Increasing production efficiency
Robot manufacturers list different schedules and cadences for preventative maintenance. Common industrial robot maintenance tasks include:
Tightening external bolts: Bolts and screws may loosen over time and should be tightened as needed.
Greasing joints: Periodically greasing joints with the correct grease blends will ensure smooth operation.
Testing and replacing batteries in controller and robot arm
Cleaning inside and out: Over time, robots can accumulate grease, dust, and other particles which may create safety and electrical issues. Grease, filters, vents, and cooling fans must be cleaned regularly to maintain robot health.
50-cycle verification tests: A 50-cycle verification test will provide data on robot operation. The tests will surface many concerns, such as repeatability issues, that need to be addressed.
Programming, repairs, and ongoing maintenance or complex, production robotic machinery can be daunting. NRTC Automation’s personalized training programs can help you get the most mileage out of their machines and learn from experts in industrial robotics.
VISIT NRTC AUTOMATION TODAY
NRTC Automation is dedicated to providing high-value industrial automation and manufacturing equipment solutions to all our customers.
From decommissioning and tear out to industrial robotic training services to custom flexible work cells, NRTC is the key to integrate your workplace. With personalized training and custom-built designs, NRTC Automation is the destination for all your industrial automation and manufacturing equipment services.
Contact us today to learn more about how we can help you meet your production goals.
What is the NRTC Lifecycle?
You can trust that, with NRTC Automation, you’ll be supported from the start of your automation journey to the next stages of growth.
You can trust that, with NRTC Automation, you’ll be supported from the start of your automation journey to the next stages of growth.
NRTC Automation prides itself on providing our customers with services that meet any automation need they might have.
From decommissioning to industrial robot refurbishing to custom work cells, NRTC is your ideal partner for growth in the manufacturing industry.
Learn more about the NRTC Lifecycle and how you can become an NRTC partner below.
Join the NRTC Lifecycle
Who is NRTC Automation?
NRTC Automation was founded over a decade ago, providing decommissioning and automation services for small to large manufacturing facilities.
We are trusted by the world’s top automotive manufacturers, and we continue to preserve our reputation with personalized and deliberate services for our customers.
We are best known for our Decommissioning and Tear Out Services. With a team dedicated to the customer’s project, a project manager that guides the customer every step of the tear out, and our ability to meet deadlines according to the customer’s needs, NRTC Automation sustains our role as leader in providing decommissioning services worldwide.
On top of world-class decommissioning and tear outs, NRTC Automation also offers Service Parts Manufacturing Services and Automation Services.
We can manufacture service parts for your company in our warehouse with a custom-built work cell specific to your design needs. Also, we offer prototyping so our customers can focus on manufacturing while we perfect their product.
NRTC's Automation Services provide turnkey automation solutions for any production line. We’ll design, build, and engineer a custom work cell for you with affordable refurbished equipment. Our customers have reported an increase in throughput and capacity by over 200 percent just by adding our custom work cells to their facility.
Other automation services for a well-rounded manufacturing company include:
Our comprehensive industrial and automation services give manufacturers the ability to stay on top of their production needs and maintain productivity levels.
What is the NRTC Lifecycle?
NRTC Automation aims to be your full-service automation partner. The NRTC Lifecycle means we’ll help you from the ground up to build your automated production line, assist with troubleshooting, hiring, and training, and tear it out when you are ready to move on to your next project.
View our graphic to visualize how NRTC can help you from start to finish.
Planning and Design is the foundation of a solid manufacturing process. This phase starts when we help you design and build your custom robotic work cell. Whether you’re looking to install assembly, arc and spot welding, or material handling robotics into your production line, our technicians will work with you to develop a work cell implementation strategy that meets your demands. By scheduling a free consultation with us, you’ll start on the path to more productive manufacturing.
Installation and Setup provides comprehensive production support. We’ll scout and hire qualified technicians for your now-running automated line, as well as offer robotics training to your employees for well-rounded, educated staff. We create personalized training plans for your company so your employees get exactly the training they need.
During the Extended Life Expectancy phase, NRTC Automation offers services that will keep your equipment operating smoothly. Send your equipment to us for repairs, refurbishment, and troubleshooting to ensure that you’ll meet your production goals every quarter. We work with popular brand name robots and equipment like KUKA, Siemens, and ATI to minimize downtime on your warehouse floor.
Decommissioning and Removal will allow you to grow your company on your timeline. We’ll buy your assets and recycle the rest, leaving you with a broom-ready facility for your next project. With an experienced project manager and a team dedicated to your project, you’ll be impressed with how efficiently and effectively we clean out your facility.
Finally, as your long-term automation partner, we’ll start the cycle again to improve your production processes for the next step in your company’s growth.
What industries can benefit from NRTC’s services?
NRTC Automation works with manufacturers of every industry. From plastics to aerospace to automotive, we have the solutions you need to rise above the competition.
How do I get started?
Visit NRTC Automation’s website! You can schedule a free consultation with us. After discussing your current needs, as well as your vision for the future, we’ll create the best automation plan for your company.
Alternatively, if you know what you need, you can submit a form on any of our service offering pages. Our friendly customer service will get back to you within one business day to discuss your options.
BECOME AN NRTC AUTOMATION PARTNER TODAY
NRTC Automation is a trusted partner providing comprehensive industrial automation and manufacturing services. After delivering our services to top automobile manufacturers across the world for more than a decade, NRTC Automation is the destination for tear out services and robotic solutions.
Visit us today on our website to schedule a free consultation.
So, You've Bought a Work Cell... Now What?
Learn more about how the benefits of adding a robotic work cell to your production line extend far beyond its four walls.
The benefits of adding a robotic work cell to your production line extend far beyond its four walls.
Automating with a work cell is an exciting transition from traditional manufacturing practices to high-speed, high-productivity methods of production.
If you’ve bought a work cell with NRTC Automation, you can see profits grow in areas outside of its safety barriers by implementing three practices into your company.
Learn more about the benefits of a robotic work cell below.
Automate with a Work Cell
Benefits of Automating with a Work Cell
With a robotic work cell, manufacturers can easily begin the automation journey without spending time finding equipment, installing and connecting industrial equipment into the production line, and learning how to use each piece of equipment individually.
A work cell is an all-in-one unit that can complete the job you need it to do within its own walls. The logistics of engineering and design are taken care of so you can start increasing productivity and growing your revenue.
Plus, if you get a work cell with refurbished equipment, the end product is more affordable than a brand-new work cell and works just as well.
If you’re considering buying a work cell to automate your production line, visit NRTC Automation. We’ll work with you to design a custom work cell that will cover all your desired automation functions according to your manufacturing needs.
If you’ve taken the leap into automation and have a work cell in your facility, then follow the steps below to optimize your manufacturing process and increase your profits.
What to Do After Purchasing a Work Cell
1. BEGIN ANALYZING YOUR PRODUCTION DATA.
The fastest way to improve your manufacturing process is by analyzing your production data.
When you use industrial computers like human-machine interfaces (HMIs) and programmable logic controllers (PLCs), you have access to all the data that your industrial robot and equipment produce during the workday.
That data provides you with the opportunity to make shifts and tweaks in your production line to enhance your efficiency and save money on downtime.
When you turn data into action, that can lead to massive chains of improvement that will provide your company with the boost it needs to grow.
2. DETERMINE WAYS TO INCREASE EFFICIENCY IN OTHER PARTS OF THE PRODUCTION LINE.
Now that you have a fully functional robotic work cell in your facility, you can observe other parts of the production line to see what’s lacking.
Perhaps you can automate another job that is monotonous and requires high repeatability with an industrial robot. Alternatively, maybe a portion of your production line would benefit from an additional employee to manage and operate the line.
A robotic work cell—plus its data—provides perspective on the productivity and efficiency of the rest of your production line. You can make informed decisions on how you want to alter and enhance your manufacturing process with the knowledge that your automation offers.
3. TRAIN YOUR EMPLOYEES IN ROBOTICS.
Training your employees in robotics may seem unnecessary, especially if you outsource your technical issues. However, an education in robotics will improve the efficiency of your entire company.
When your employees understand how automation applies to their jobs and the rest of the company, they can make changes to their own workflow systems to become more productive.
Plus, if you have a technical issue, you will be able to solve it in-house as opposed to bringing in a technician to solve it.
Training your employees will also support their career advancement and boost their confidence. Confident and educated employees tend to be happier and stay with their companies longer.
So, not only does robotic training increase productivity, but it reduces turnover by keeping happy employees within your company.
Employee training is a worthwhile investment for your company. Consider training with NRTC Automation for a personalized program that matches your needs.
NRTC Automation is dedicated to providing industrial automation and manufacturing services to customers across North America. We are the trusted partner of t...
Improve your production line with a work cell today.
NRTC Automation offers affordable automation solutions so you can reap the benefits of high productivity and minimal downtime.
We also provide financing for companies that want to automate while maintaining their monthly budget. Our quick and easy application is sent to the nation’s top lenders, and you can choose the best plan for your account.
Learn more about financing with NRTC Automation on our website.
CONTACT NRTC AUTOMATION FOR YOUR INDUSTRIAL MANUFACTURING NEEDS.
NRTC Automation is a trusted partner providing comprehensive industrial automation and manufacturing services. After delivering our services to top automobile manufacturers across the world for more than a decade, NRTC Automation is the destination for tear out services and robotic solutions.
Schedule a free consultation to learn more about how we can assist you in your automation journey. Visit us today at www.nrtcautomation.com.
NRTC Automation is Offering Free Consultation Services
With a free consultation service, you’ll learn how NRTC Automation will tailor our services to help you develop an automated manufacturing business.
With a free consultation service, you’ll learn how NRTC Automation will tailor our services to help you develop an automated manufacturing business.
Growing your business in manufacturing means enhancing your production line with automation. This poses a challenge to manufacturers who aren’t sure what steps to take to integrate industrial automation into their company.
With NRTC Automation as your trusted partner, you can grow with confidence.
We are offering free consultation services so you can find out how we can help you move to the next level in your manufacturing business.
NRTC Automation Free Consultation Services
Who are we?
NRTC Automation is dedicated to providing high-value industrial automation and manufacturing equipment solutions to all its customers.
We have over a decade of experience in industrial automation and manufacturing. As a trusted partner of top auto manufacturers around the world, we offer high-quality, timely, and professional automation services for manufacturers of all sizes.
From decommissioning and tear out to industrial robotic training services to custom flexible work cells, NRTC is the key to integrate your workplace. With personalized training and custom-built designs, NRTC Automation is the destination for all your industrial automation and manufacturing equipment services.
What can NRTC Automation do for you?
There are few automation problems that NRTC can’t solve. From building your production line to tearing out your facility, we can help you move into the next phase of development, no matter where you’re at.
NRTC Automation offers decommissioning and tear out services for warehouses ranging in size from 5k square feet to 750k square feet. We’ll provide a dedicated project manager and team to your project and get the job done on your timeline.
We also design, build, and engineer custom robotic work cells so you can automate your production line with ease.
If you need service parts manufacturing, we can do that, too! We’ll build a work cell in our facility specifically for your company and ship out service parts to you for as long as you need it.
We also offer robotic training services, industrial robot refurbishing, and tool and fixture storage to cover your automation needs.
Want help automating your company?
Are you having ergonomic, throughput, or quality challenges with your manufacturing operation?
Visit NRTC Automation for a free consultation! We’ll talk through your toughest automation problems and help you take the next step toward growing your business.
From building parts for your business to automating your production line, we can help.
How to Request a Free Consultation
Requesting a consultation is easy. Fill out the form on our website with as much information as you can provide us. Be sure to include video and/or photos, and a thorough description of what you need. We suggest that you provide as much detail as possible so we can prepare the best plan for your company.
Once we receive and review the information, we’ll contact you to set up a time for the free consultation via a Teams, WebEx, or Zoom call. It’s that easy! Come with your list of questions and we’ll be prepared to provide answers.
Note: Due to COVID-19 restrictions, all consultations will be held over phone and video calls.
AUTOMATE YOUR BUSINESS WITH NRTC AUTOMATION TODAY.
NRTC Automation is experienced in helping manufacturing businesses in any industry develop automation in their company. With our comprehensive automation services, we are able to assist in every step of the process as you build your production line.
Schedule your free consultation with NRTC Automation today and secure a more productive and profitable future for your business.
3 Ways to Reduce Downtime in Your Production Line
While downtime is a constant, it doesn’t have to consume your production line. NRTC Automation has three tips that will help reduce downtime in your manufacturing facility.
Downtime is the menace of manufacturing, but with preparation, manufacturers can save money and keep loyal customers.
Everyone loves downtime—relaxing on the beach, reading a good book, or taking a nap are all ways to rest the body and mind after a long day.
Everyone, that is, except for manufacturers. Downtime means halted production and massive cuts in profit in the world on manufacturing.
While downtime is a constant, it doesn’t have to consume your production line. NRTC Automation has three tips that will help reduce downtime in your manufacturing facility.
Read more about the costs of downtime and how to prevent it below!
Downtime in Manufacturing
Downtime is any time that a robot, computer, or piece of equipment are not available for use. Unplanned downtime occurs when operators do not intend to shut down equipment, such as for repairs, and can be particularly heinous on manufacturers’ wallets.
In fact, unplanned downtime cost businesses on average $260,000 an hour in 2016!
Naturally, manufacturers are on high alert for any downtime in their production line to prevent these mammoth losses.
True Cost of Downtime
What’s hidden in that large profit loss? Why does downtime cost manufacturers so much money?
There are three big reasons why downtime dramatically cuts revenue:
Lower production output
Loss of customers
Lower production output means less product is being manufactured, so fewer sales are made. When the factory is running and employees are on the clock, this leads to a net loss in revenue.
Downtime also causes decreased employee productivity. When production is halted, employees are no longer focused on tasks and spend their time waiting for work to start again. Regaining focus to normal productivity levels takes time, causing a loss in profit.
When customers are affected by downtime, they may decide to find business elsewhere. This is a huge loss for companies, especially when they lose lifetime customers. If unplanned downtime forces your customers to look for products or services elsewhere, then you can expect to see revenue cuts for years to come.
3 Ways to Reduce Downtime in Your Production Line
Thankfully, there are ways to reduce unplanned downtime in your production line. Save money and keep your loyal customers by implementing these three tips into your manufacturing business.
1. GET AN INDUSTRIAL COMPUTER WITH COMPUTERIZED MAINTENANCE MANAGEMENT SOFTWARE, OR CMMS.
With CMMS, you can track all kinds of data that will protect your company from unplanned downtime. You’ll get alerts when equipment needs repair, keep an eye on production numbers, and see where energy is being wasted.
Productivity and data-tracking software is your best friend in manufacturing. Use technology to your advantage.
2. KEEP A MAINTENANCE SCHEDULE FOR YOUR EQUIPMENT.
Equipment maintenance is easy when it is accounted for. When repairs come up suddenly without warning, taking a piece of equipment out of the production line can lead to lengthy downtime, especially if you don’t have robotic technicians on hand.
Read your manufacturers’ manuals and keep a strict schedule for maintaining your equipment. Not only will it save you money by extending the life of your equipment, but it will also cut down on unplanned downtime.
3. TRAIN EMPLOYEES IN HANDLING AND MAINTAINING EQUIPMENT.
Your employees can be your biggest asset... if you let them. Train your employees to handle equipment carefully and educate them on the basics of equipment repair and maintenance in between trips to the technician.
When employees are empowered to handle problems on their own, you don’t have to rely on outside help to fix malfunctioning production lines.
Don’t let downtime get in your way.
Downtime is a struggle for all manufacturers, but with preparation, you can limit its effects on your company. Reduce downtime by using productivity software, keeping a maintenance schedule, and training employees.
Be smart about your manufacturing process, and you can prevent unplanned downtime and keep money in your pocket.
VISIT NRTC AUTOMATION FOR ROBOTIC ENGINEERING SERVICES.
If you have a technical problem, we can fix it! NRTC Automation’s team of reliable and professional technicians is ready to help troubleshoot and resolve any technical issue you encounter. We’ll work to minimize downtime and get your production line back up and running.
Visit NRTC Automation today to learn more about our automation services.
4 (Good) Reasons to Learn Programming
Why should you learn programming? Well, programming has lots of different applications in many industries, from manufacturing to design. As more processes become automated and move to digital platforms, knowing how to code is an important skill that will boost your resume and ease the transition into a more computerized world.
Learn more about the reasons you should learn how to program below!
Programming seems like a buzzword these days: everyone and their college roommate are learning how to code.
Why should you learn programming? Well, programming has lots of different applications in many industries, from manufacturing to design. As more processes become automated and move to digital platforms, knowing how to code is an important skill that will boost your resume and ease the transition into a more computerized world.
Learn more about the reasons you should learn how to program below!
Reasons to learn programming
1. EASY ACCESS TO LEARNING
Programming is easier to learn now more than ever. With the proliferation of massive open online courses (MOOCs), how-to coding books, free videos, courses offered by universities for credits, and more, coding is available to the public to learn at their own pace.
Some people need a schedule to learn and keep them accountable. An online course would be the best option as it provides a week-by-week program with quizzes and tests. Many online courses are free or are available for a minimal charge. Others, like this Harvard Python programming course for AI on edX, offers a professional certificate for completing the course for a slightly higher price tag. These certificates can be useful for job interviews and displayed on LinkedIn.
If you want to learn to program but don’t want to commit to a full course, you can watch free videos on YouTube, the Khan Academy app, or any other platform that offers free tutorials. This requires more self-discipline, but it is free and flexible to your schedule.
2. CODING SKILLS ARE VALUED IN INDUSTRIES ACROSS THE BOARD
Because of the advancement of technology, all kinds of industries need programming in order to carry out essential processes. In 2015, there were over 7 million job openings that required programming as a skill, so clearly having programming knowledge would make you an asset.
For example, healthcare needs programmers to develop and maintain their large systems of data to avoid breaches and make it easy to navigate for those who need to access the information. In graphic design, coding knowledge allows designers to present ideas and visualizations without relying on a program like Photoshop to do the coding for them.
Other industries that need programming skills include marketing, business, finance, manufacturing, and of course, technology. By committing to learn programming, you make yourself more valuable to all these industries and more as automation becomes more established.
3. GETTING THE PROGRAMMER’S MINDSET
The programmer’s mindset is treated as some sort of mythical worldview, but it just comes down to a few traits that you can cultivate by learning programming. They include:
A willingness to learn—continuously
Flexibility to change course at any moment
Perseverance to complete a project or solve a problem
Creative problem-solving skills
A keen attention to detail
Breaking down complex ideas into simpler terms
These are the major qualities that contribute to a programmer’s success, but there are even more traits that make up the programmer’s mindset.
By studying code, you can develop these traits, which enhances more than just your coding skills. The programmer’s mindset will improve your personal and professional life as you apply these traits to your daily routines.
4. KEEPING UP WITH AUTOMATION
As we mentioned before, automation is becoming more prevalent in industries across the board. Every day, computers are being built with more intelligent applications and algorithms. Robots are more agile and sensitive than ever before, and they are even making ripples in surgical rooms and nursing homes.
It’s important to note that over 95% of jobs will not be taken by robots, but they will be changed by the development of technology. For example, both administrative assistants and chief executives will be relieved of monotonous tasks like compiling reports with the advent of artificial intelligence. However, their ability to think creatively, connect with other people, and make important decisions based on both facts and opinions will keep them in the workforce.
While automation isn’t anything to fear—in fact, robots will keep people safe from dangerous jobs and provide space for more creative and fulfilling work—it is smart to stay ahead of the curve and learn to work with computers and robots rather than against them.
By learning to code now, you can keep up with the rapid advancements in automation and learn how to use robots and computers for your benefit.
Programming in Robotics
Programming is the foundation of robotics. It’s what robots follow in order to carry out every command, from welding materials with torches to simply picking up and moving objects. As code becomes more and more refined, along with better technology and parts, robots will be able to assist with more parts of the production process.
NEED A PROGRAMMER FOR YOUR ROBOTS?
Check out NRTC Automation’s robotic engineering services! Our experienced technicians are experts at solving automation issues ranging from simple fixes to advanced diagnostics. We’ll work directly with your team to understand the problem and provide the fastest turnaround possible. Contact NRTC Automation today for more information on how we can assist your company on your way to automation.
4 Reasons to Invest in Training Your Staff in Robotics (& How They All Drive Your Profit Up!)
Training your staff in robotics is an investment. It requires time and money to educate employees on programming, equipment handling, troubleshooting, and more.
However, training will benefit both your company and your staff. Read more about how robotics training will transform your company and increase your revenue.
Training your staff in robotics is an investment. It requires time and money to educate employees on programming, equipment handling, troubleshooting, and more.
However, training will benefit both your company and your staff. Read more about how robotics training will transform your company and increase your revenue.
Why should you train your staff in robotics?
1. REDUCE RISK.
Invest in your staff’s workplace education to reduce risks to your employees and your equipment.
Educating your staff will keep them safe. By showing the risks of mishandling equipment or lack of awareness in a manufacturing facility, your staff will be able to take the necessary precautions to protect themselves and others from injury.
Training your staff in industrial robotics will also help prevent broken or mishandled equipment. If your employees know how to move, manage, and repair equipment with care, you will reduce costs associated with broken parts.
2. CREATE LONG-TERM EMPLOYEES.
Empower your staff with an education that gives them work satisfaction and confidence in their abilities.
When you train your staff for success in the workplace, the benefits do not only affect your company. Employees with workplace education feel more confident with their output and productivity, allowing them to achieve their full potential at work. They are also more likely to stay within the company and advance their careers. Having long-term employees will reduce turnover in your company, saving you the expense of hiring and training new employees repeatedly.
A happy staff creates a happy business. Your company will thrive because your employees will be productive, engaged, and satisfied with their work.
3. SOLVE TECHNICAL ISSUES QUICKLY.
Technical issues with manufacturing equipment and industrial robots can be a costly affair. Downtime in the manufacturing line, and especially unplanned downtime, creates major revenue loss. Untrained staff will require you to hire a technician to repair your equipment, lengthening the time your equipment is down and causing you to lose more money.
With capable and trained staff, you will be well-prepared for any unexpected repairs. Your company will be able to handle technical issues internally, saving money on hiring outside technicians and reducing downtime.
It is also worthwhile for client-facing staff to be technically adept to answer any questions. This will strengthen your employees’ grasp of your process and products, which in turn will enhance your client’s experience.
4. IMPRESS YOUR CLIENTS.
Having a versatile and intelligent staff will make an excellent impression on your clients.
Any interaction with your sales team, customer service department, technical services department, billing team, and other client-facing employees will be a smooth process with training and collaboration. Having confident and self-reliant staff across all departments will show your client that they made the right choice.
Not only will you be able to retain your client and maintain your original stream of revenue, but you will also increase your chances of referrals, further increasing your profits!
Robotics training will make your company stronger and more efficient.
Your staff will have a greater understanding of the manufacturing process and your products with robotics training. By investing in your employees, you will save money by reducing risks to your staff and your equipment, keep employees happy and within the company, reduce downtime by solving technical issues internally, and retain clients and gain referrals.
ARE YOU INTERESTED IN GETTING AHEAD OF THE CURVE IN MANUFACTURING?
NRTC Automation offers a comprehensive program to train your staff in all things robotics and automation. From programming to understanding and solving technical issues, NRTC Automation has a personalized solution to educate your company. Our service will enable your staff to speak on your products with confidence and authority. Contact us today to discuss how NRTC Automation can elevate your team in robotics.
Robots are Friends, Not Foes
Industrial robots are created to assist humans in the workplace and provide a safer, more productive environment. Read on to learn more about why robots should be considered friends, not foes, in the workplace.
Since industrial robots entered the workplace in the 20th century, there has been concern that robots will take over valuable human jobs.
Movies and books like The Matrix and The Terminator only feed these fears. What if robots take over the world? Will AI become so smart that they will outwit their creators?
Thankfully, science fiction isn’t reality. Industrial robots are created to assist humans in the workplace and provide a safer, more productive environment. Read on to learn more about why robots should be considered friends, not foes, in the workplace.
3 reasons why robots make our lives better:
ROBOTS PROVIDE A SOLUTION FOR UNSANITARY AND DANGEROUS JOBS.
Labor during the Industrial Revolution, which transformed our world into what we know today, was dirty, difficult, and dangerous. The factory air was polluted with smoke and soot, regulations for labor was nonexistent, and worker safety was not considered important, leading to life-endangering accidents. Government regulations fixed many of the problems caused by the Industrial Revolution.
The development of robots in the workplace further enhanced working conditions for people by taking over heavy labor and dangerous jobs that put humans at risk. Jobs like waste management and bridge inspections are being performed by robots, protecting humans from disease, injury, and death.
ROBOTS CREATE JOBS, RATHER THAN TAKING THEM AWAY.
It is a common belief that robots will take human jobs away. Total automation isn’t possible, or at least it won’t be possible for many years. Dull, repetitive tasks such as packaging food can be automated, but more complex tasks require far more programming than most robots are capable of (or most companies can afford).
Stanford Business gives the example of a gardener’s daily tasks: mowing is easy to automate, but other chores like weeding, pruning, and watering would be too complex for one robot to manage.
Because robots have provided humans with more leisure and expendable income, industries like video games, dating applications, and gyms are thriving. This creates jobs for designers, writers, personal trainers, management, customer support, and more. These jobs cannot be automated due to the nature of the work, and they are possible because of the relief robots provide from grueling, time-consuming labor.
ROBOTS ENHANCE WORKPLACE PRODUCTIVITY AND BRING CONSISTENT, RELIABLE RESULTS.
By taking over the repetitive and boring work, robots allow humans to focus on the important tasks. Not only that, but robots are highly consistent and perform their jobs reliably. This allows humans to know that the job is done correctly and saves time checking for quality assurance.
Robots are here to support human labor.
We don’t need to fear robots. They were created to make the world a cleaner, safer, and more productive place. With the ability to take on the boring, laborious, and potentially dangerous tasks, robots give humans the freedom to work on the more interesting, safer, and better-paying jobs.
DO YOU HAVE ROBOTS IN YOUR MANUFACTURING FACILITY?
NRTC Automation provides services for your industrial and automation needs. From robotic training services to custom-designed work cells, NRTC Automation has the solution for you. Contact us today for more information on how we can personalize our services to suit your company.